A GEMMA-GRAFCET Generator for the Automation Software of Smart Manufacturing Systems

Machines ◽  
2021 ◽  
Vol 9 (10) ◽  
pp. 232
Author(s):  
Juan Manuel Castillo ◽  
Giacomo Barbieri ◽  
Alejandro Mejia ◽  
José Daniel Hernandez ◽  
Kelly Garces

Within the Industry 4.0 revolution, manufacturing enterprises are transforming to intelligent enterprises constituted by Smart Manufacturing Systems (SMSs). A key capability of SMSs is the ability to connect and communicate with each other through Industrial Internet of Things technologies, and protocols with standard syntax and semantics. In this context, the GEMMA-GRAFCET Methodology (GG-Methodology) provides a standard approach and vocabulary for the management of the Operational Modes (OMs) of SMSs through the automation software, bringing a common understanding of the exchanged data. Considering the lack of tools to implement the methodology, this work introduces an online tool based on Model-Driven Engineering–GEMMA-GRAFCET Generator (GG-Generator)–to specify and generate PLCopen XML code compliant with the GG-Methodology. The proposed GG-Generator is applied to a case study and validated using Virtual Commissioning and Dynamic Software Testing. Due to the consistency obtained between the GG-Methodology and the generated PLC code, the GG-Generator is expected to support the adoption of the methodology, thus contributing to the interoperability of SMSs through the standardization of the automation software for the management of their OMs.

2021 ◽  
Vol 8 ◽  
pp. 15
Author(s):  
Erkan Yalcinkaya ◽  
Antonio Maffei ◽  
Hakan Akillioglu ◽  
Mauro Onori

Technological advancements in the information technology domain such as cloud computing, industrial internet of things (IIoT), machine to machine (M2M) communication, artificial intelligence (AI), etc. have started to profoundly impact and challenge not only the ISA95 compliant traditional (ISA95-CTS) but also the smart manufacturing systems (SMMS). Our literature survey pinpoints that systems scalability, interoperability, information security, and data quality domains are among those where many challenges occur. Blockchain technology (BCT) is a new breed of technology characterized by decentralized verifiability, transparency, data privacy, integrity, high availability, and data protection properties. Although many researchers leveraged BCT to empower various aspects of industrial manufacturing systems, there is no study dedicated to addressing the challenges impacting the manufacturing systems compliant with the ISA95 standard. Thereby, our study aims to fill the identified research gap systematically. This paper thoroughly analyzes the challenges hampering the ISA95-CTS and SMMS and methodically addresses them with corresponding BCT capabilities. Furthermore, this paper also discusses various aspects, including the weaknesses, of BCT convergence to ISA95-CTS and SMMS.


Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2274
Author(s):  
María Jesús Ávila-Gutiérrez ◽  
Francisco Aguayo-González ◽  
Juan Ramón Lama-Ruiz

Human Factor strategy and management have been affected by the incorporation of Key Enabling Technologies (KETs) of industry 4.0, whereby operator 4.0 has been configured to address the wide variety of cooperative activities and to support skills that operate in VUCA (volatile, uncertain, complex, and ambiguous) environments under the interaction with ubiquitous interfaces on real and virtual hybrid environments of cyber-physical systems. Current human Competences-Capacities that are supported by the technological enablers could result in a radically disempowered human factor. This means that in the processes of optimization and improvement of manufacturing systems from industry 4.0 to industry 5.0, it would be necessary to establish strategies for the empowerment of the human factor, which constitute symbiotic and co-evolutionary socio-technical systems through talent, sustainability, and innovation. This paper establishes a new framework for the design and development of occupational environments 5.0 for the inclusion of singularized operators 4.0, such as individuals with special capacities and talents. A case study for workers and their inclusion in employment is proposed. This model integrates intelligent and inclusive digital solutions in the current workspaces of organizations under digital transformation.


2021 ◽  
Vol 11 (6) ◽  
pp. 2850
Author(s):  
Dalibor Dobrilovic ◽  
Vladimir Brtka ◽  
Zeljko Stojanov ◽  
Gordana Jotanovic ◽  
Dragan Perakovic ◽  
...  

The growing application of smart manufacturing systems and the expansion of the Industry 4.0 model have created a need for new teaching platforms for education, rapid application development, and testing. This research addresses this need with a proposal for a model of working environment monitoring in smart manufacturing, based on emerging wireless sensor technologies and the message queuing telemetry transport (MQTT) protocol. In accordance with the proposed model, a testing platform was developed. The testing platform was built on open-source hardware and software components. The testing platform was used for the validation of the model within the presented experimental environment. The results showed that the proposed model could be developed by mainly using open-source components, which can then be used to simulate different scenarios, applications, and target systems. Furthermore, the presented stable and functional platform proved to be applicable in the process of rapid prototyping, and software development for the targeted systems, as well as for student teaching as part of the engineering education process.


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