scholarly journals Numerical Investigation of Flow Characteristics of Molten Steel in the Tundish with Channel Induction Heating

Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1937
Author(s):  
Bin Yang ◽  
Hong Lei ◽  
Yingshi Xu ◽  
Kun Liu ◽  
Peng Han
Keyword(s):  
Fluid Flow ◽  
Flow Pattern ◽  
Numerical Investigation ◽  
Induction Heating ◽  
Molten Steel ◽  
Flow Behavior ◽  
Plug Flow ◽  
Flow Characteristics ◽  
Main Flow ◽  
Mixed Flow

In the continuous process, fluid flow is an important physical phenomena in the tundish, as it affects the process of heat transfer, bubble motion and inclusion collision-coalescence and grow up. This paper undertakes a detailed numerical investigation of fluid flow characteristics in the tundish with and without induction heating. The individual unit method and the volume subtraction model are applied to analyze the flow characteristics. A quantitative evaluation method of flow characteristics is proposed to investigate the flow characteristics. In the tundish with and without induction heating, firstly, the main flow behavior of molten steel is mixed flow in the receiving chamber; secondly, the main flow behavior of molten steel is plug flow in the channel; lastly, the main flow pattern is mixed flow, and the minor flow pattern is plug flow in the discharging chamber. The method of the volume subtraction model is an effective way to analyze the flow characteristics in the tundish with channel induction heating.

Numerical analysis of the groove effect on the tip leakage vortex cavitating flow

2019 ◽  
Vol 234 (6) ◽  
pp. 836-847
Author(s):  
Zhaodan Fei ◽  
Rui Zhang ◽  
Hui Xu ◽  
Tong Mu
Keyword(s):  
Flow Pattern ◽  
Flow Characteristics ◽  
Cavitating Flow ◽  
Main Flow ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Curvature Effects ◽  
The Mean

In this paper, the groove effect on the tip leakage vortex cavitating flow characteristics of a simplified NACA0009 hydrofoil with tip gap is studied. Considering local rotation characteristics and curvature effects of the tip leakage vortex flow, the rotation-curvature corrected shear-stress-transport turbulence model is applied to simulate the time-averaged turbulent flow. The Zwart–Gerber–Belamri cavitation model is used to simulate the cavitating flow. The results show that the groove could affect the tip leakage vortex cavitating flow. The groove enhances the interaction between the tip leakage flow and main flow, and then it affects the cavitation of the tip leakage vortex. Compared with the non-groove case, for groove cases of αgre ≤75°, the tip leakage vortex cavitating flow is suppressed, the flow pattern in the gap is improved, and the mean leakage velocity Vlk < 0.8. The region of high leakage velocity is eliminated and the distribution of the pressure is more uniform. The tip leakage vortex cavitation area is reduced, and the maximum decrease is 72.90%. While for groove cases of αgre≥90°, neither the tip leakage vortex cavitating flow nor flow pattern in the tip gap is ameliorated, the mean leakage velocity Vlk lies the range from 0.90 to 0.96. The region of high leakage velocity still exists and even the tip leakage vortex cavitation area is increased. Based on three-dimensional streamlines and vorticity transport equation, the interaction between the tip leakage flow and main flow leads to the variation of the tip leakage vortex cavitating flow. This paper aims for a useful reference to mitigate the tip leakage vortex cavitation and control the influence of the tip leakage vortex cavitating flow for the hydraulic machinery.

A Device for Measuring Thin Fluid Flow Depth Over an Inclined Open Rectangular Channel

2009 ◽  
Vol 131 (10) ◽  
Author(s):  
A. K. Majumder
Keyword(s):  
Fluid Flow ◽  
Flow Behavior ◽  
Rectangular Channel ◽  
Flow Characteristics ◽  
Operating Conditions ◽  
Multiple Point ◽  
Flow Depth ◽  
Flow Rates ◽  
Law Of The Wall ◽  
Measured Flow

Accurate knowledge of the fluid flow depth over an inclined rectangular open channel is of obvious value in the modeling of flow characteristics over that channel. Understanding of this type of fluid flow behavior is of immense importance to the mineral processing fraternity as a large number of separators work on this principle. Therefore, a multiple point computer-controlled depth gauge was developed to measure water flow depths at various flow rates ranging from 0.81 l/s to 2.26 l/s over an inclined (17.5 deg) rectangular channel (2400 mm long and 370 mm wide). This paper describes the details about the device and the data acquisition procedure. An attempt has also been made to predict the measured flow depths at various operating conditions by using a modified form of the conventional law of the wall model. An overall relative error of 4.23% between the measured and the predicted flow depths at various flow rates establishes the validity of the model.

Influence of Turbulence Controller on Flow Mode of Molten Steel in Tundish

2011 ◽  
Vol 189-193 ◽  
pp. 2411-2414
Author(s):  
Tian Fei Ma ◽  
Guo Qi Liu ◽  
Wen Gang Yang ◽  
Jian Bin Yu
Keyword(s):  
Fluid Flow ◽  
Residence Time ◽  
Molten Steel ◽  
Volume Fraction ◽  
Dead Zone ◽  
Plug Flow ◽  
Flow Mode ◽  
Water Modeling ◽  
Slab Caster ◽  
Numerical Computing

According to tundish for thin slab caster in a steel factory, 1:3 water modeling and numerical simulation were established. By measuring RTD(Residence time distribution) curves of fluid flow in tundish, real residence time, plug flow volume fraction and dead zone fraction were computed, influence of turbulence controller structure on flow mode of molten steel in tundish were studied. The results show that fluid flow in tundish can be improved, if turbulence controller has reasonable structure. A reasonable turbulence controller structure was obtained. Water modeling results agree with numerical computing results well.

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