scholarly journals Experimental and Numerical Investigation on the Layering Configuration Effect to the Laminated Aluminium/Steel Panel Subjected to High Speed Impact Test

Metals ◽  
2018 ◽  
Vol 8 (9) ◽  
pp. 732 ◽  
Author(s):  
Najihah Rahman ◽  
Shahrum Abdullah ◽  
Mohamad Abdullah ◽  
Wan Zamri ◽  
Mohd Omar ◽  
...  

This paper presents the effect of laminated aluminium-steel panel with different configurations in a high-speed impact test. Layering aluminium plate with high strength steel has become an interest in reducing the overall density of armour vehicle body while improving the ballistic resistance. Different layering configurations differ in laminated panel performance. Two layering configurations of double-layered panel achieving 25% of existing panel weight reduction were tested using experiment and computational method to investigate their behaviours when impacted with 7.62-mm full metal jacket at velocity range of 800–850 m/s. The ballistic performance of each configuration plate in terms of ballistic limit velocity, penetration process and permanent deformation was quantified and considered. Laminated panel with aluminium as the front layer reduced the ballistic performance of existing panel to 50% and the other panel maintained its performance. Thus, the laminated panel with aluminium as the back layer can be used in designing a protective structure for armoured vehicle while maintaining the performance of the existing vehicle in achieving weight reduction.

Author(s):  
Dirk Landgrebe ◽  
Julia Schönherr ◽  
Norbert Pierschel ◽  
Stefan Polster ◽  
Andre Mosel ◽  
...  

In the last decade, press hardening has become a fully established technology in both science and industry for the production of ultra-high-strength structural components, especially in the automotive industry. Beside the improvement of car performance such as safety and lightweight design, the production process is also one focus of trends in technology development in the field of press hardening. This paper presents an overview about alternative approaches for optimized process chains of press hardening, also including pre- and post-processing in addition to the actual forming and quenching process. Investigations on direct contact heating technology show new prospects regarding fast and flexible austenitization of blanks at compact device dimensions. By applying high speed impact cutting (HSIC) for trimming of press hardened parts, an alternative technology is available to substitute the slow and energy-intensive laser trimming in today’s press hardening lines. Combined with stroke-to-stroke control based on measuring of process-relevant parameters, a readjustment of the production line is possible in order to produce each part with individual, optimal process parameters to realize zero defect production of property-graded press hardened components with constant high part quality. Significant research in the field of press hardening was carried out at Fraunhofer Institute for Machine Tools and Forming Technology IWU, in the hot forming model process chain which enables the running of experiments under conditions similar to industrial scales. All practical tests were prepared by design of experiments and assisted by thermo-mechanical FE simulations.


2011 ◽  
Vol 368-373 ◽  
pp. 894-900 ◽  
Author(s):  
Hao Wu ◽  
Qin Fang

Based on the large amounts of field impact tests with different projectile nosed shapes, the abilities of the existing classical empirical and semi-empirical impact formulae in predicting the local damage of normal and high strength concrete targets (NSCT & HSCT) under the strike of rigid projectile were evaluated. It finds that, firstly, for the penetration depth, the Forrestal and Chen & Li semi-empirical formulae, BRL and Whiffen empirical formulae are advised for the NSCT under the impact of ogive nosed projectile; and Chen & Li semi-empirical formula and ACE empirical formulae are advised for the NSCT under the impact of special nosed projectile; the dimensionless penetration depth of NSCT increases linearly with the non-dimensional impact factor. Secondly, for the penetration depth, Chen & Li semi-empirical formula is advised for the HSCT under the mid-to-high speed impact, and the existing formulae are not applicable while the speed of the projectile was relatively low. Thirdly, for the perforation mode of the target, the BRL and Chang empirical formulae are advised for the NSCT, and the Chen semi-empirical formula, ACE and BRL empirical formulae are advised for the HSCT.


2012 ◽  
Vol 445 ◽  
pp. 189-194
Author(s):  
Enver Bulent Yalcin ◽  
Volkan Gunay ◽  
Muzeyyen Marsoglu

The study presents the need for instrumented testing to optimizing materials against impact forces. The objective of the study is how the impact behaviour of composite materials is investigated by slow and high speed impact tests. Instron Dynatup 9250HV and Instron Dynatup 8150 Impact test machines (Fig.1.) are used which are located in TUBITAK-MRC, Materials Institute , Impact Test Laboratory". The damage process in composite materials under low and high velocity impact loading and the impact energy-displacement properties of the composite materials were investigated. Composite samples were produced by woven fabrics. The results are given as graphs and tables. The Impulse Data Acquisition software is used to send the data to computer.


2018 ◽  
Vol 10 (01) ◽  
pp. 1850006
Author(s):  
Minhyung Lee ◽  
Nam H. Kim

The bullet impact onto a composite plate has been investigated both numerically and experimentally. The main purpose is to numerically identify the range of uncertainty shown in the residual velocities from the high-speed impact test data. The simulation is based on the multi-scale modeling for composites. The experimental results presented here include the tensile tests of composite specimen to identify the range of failure strains and mainly the ballistic shot test onto a laminated plate to measure the residual velocities with especial interests in the range of uncertainty. All test data have been compared with numerical predictions and the scattered test data are reasonably well captured with simulations.


Author(s):  
Dirk Landgrebe ◽  
Tom Barthel ◽  
Frank Schieck

The trend for lightweight construction, especially in the automotive industry, leads to increased use of corresponding lightweight materials. In addition to novel construction materials such as fiber-reinforced plastics, established materials such as steel or aluminum are continuously being further developed, which is usually accompanied by a distinct increase in their strength. Beside material-related lightweight construction, new designs are applied such as the profile design. The disadvantage of this development is that established forming processes such as deep drawing, profile bending, hydroforming but also shearing of high-strength components increasingly reach their process limits. Particularly, in the case of trimming of high-strength components such as press-hardened components, it is hard to present conventional shearing processes in serial processes due to low tool life and deficient cutting surface quality. For this reason the laser cutting technology is often used. It is characterized by high flexibility and can largely meet the requirements regarding component quality. In contrast to shearing, however, it requires very long process cycle times due to its process rate, which makes it significantly less productive. High speed impact cutting offers an alternative. By exploiting high speed effects in the material, which leads to adiabatic heating of the shearing zone and a related significant reduction in strength, even ultra-high strength steel materials with tensile strengths of above 1500 MPa can be cut at high quality and with a short cycle time. In order to transfer this technology to serial applications and to develop process limits, extensive investigations were carried out using high-strength sheet metal materials and tube materials. The results are presented in this paper.


2018 ◽  
Vol 29 (9) ◽  
pp. 095004
Author(s):  
Boxing Qian ◽  
Jin Liang ◽  
Jie Li ◽  
Hao Hu ◽  
Yao Wang

2008 ◽  
Vol 22 (09n11) ◽  
pp. 1147-1152 ◽  
Author(s):  
M. N. BASSIM ◽  
A. G. ODESHI ◽  
M. BOLDUC

There are at present several applications where high strength ceramics have replaced metals that are subjected to high speed impact from projectiles. This requires an evaluation of behavior of ceramics under impact at high strain rates. This current study provides information on high strain-rate behavior of alumina tested in shear using torsional Hopkinson bar. Dynamic stress-strain curves were generated to investigate deformation behavior prior to fracture while fractography of the broken specimens was carried out to establish the mode of failure. The results of this investigation are similar to what is obtainable in metallic materials in which mechanism of damage is controlled by strain localization and formation of adiabatic shear bands.


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