scholarly journals Backpressure Optimization in Foam Injection Molding: Method and Assessment of Sustainability

Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2696
Author(s):  
Clemens Kastner ◽  
Thomas Mitterlehner ◽  
Dominik Altmann ◽  
Georg Steinbichler

Inspired by the Industry 4.0 trend towards greater user-friendliness and self-optimization of machines, we present a novel approach to reducing backpressure in foam injection molding. Our method builds on the compressibility of polymer-gas mixtures to detect undissolved gas phases during processing at insufficient backpressures. Identification of a characteristic behavior of the bulk modulus upon transition from homogeneous to heterogeneous polymer-gas mixtures facilitated the determination of the minimum pressure required during production to be determined, as verified by ultrasound measurements. Optimization of the pressure conditions inside the barrel by means of our approach saves resources, making the process more sustainable. Our method yielded a 45% increase in plasticizing capacity, reduced the torque needed by 24%, and required 46% less plasticizing work and lower pressures in the gas supply chain. The components produced exhibited both improved mechanical bending properties and lower densities. From an economic point of view, the main advantages of optimized backpressures are reduced wear and lower energy consumption. The methodology presented in this study has considerable potential in terms of sustainable production and offers the prospect of fully autonomous process optimization.

Polymers ◽  
2021 ◽  
Vol 13 (17) ◽  
pp. 2930
Author(s):  
Donghwi Kim ◽  
Youngjae Ryu ◽  
Ju-Heon Lee ◽  
Sung Woon Cha

Injection research using aluminum flakes has been conducted to realize metallic textures on the surface of plastic products. Several studies have focused on the effect of the orientation and quality of the flakes when using conventional injection molding methods; however, limited studies have focused on the foam injection molding method. In this study, we examined the orientation of aluminum flakes through foam injection with an inert gas and observed the changes in texture using a spectrophotometer and a gloss meter. The mechanical properties were also studied because the rigidity of the product, which is affected by the weight reduction that occurs during foaming, is an important factor. The results demonstrate that under foam injection molding, reflectance and gloss increased by 6% and 7 GU, respectively, compared to those obtained using conventional injection molding; furthermore, impact strength and flexural modulus increased by 62% and 15%, respectively. The results of this research can be applied to incorporate esthetic improvements to products and to develop functional parts.


2018 ◽  
Vol 144 ◽  
pp. 331-342 ◽  
Author(s):  
Hao Wu ◽  
Guoqun Zhao ◽  
Guilong Wang ◽  
Weilun Zhang ◽  
Yang Li

2003 ◽  
Vol 42 (2) ◽  
pp. 170-172
Author(s):  
Mir Annice Mahmood

To implement any successful policy, research about the subject-matter is essential. Lack of knowledge would result in failure and, from an economic point of view, it would lead to a waste of scarce resources. The book under review is essentially a manual which highlights the use of research for development. The book is divided into two parts. Part One informs the reader about concepts and some theory, and Part Two deals with the issue of undertaking research for development. Both parts have 11 chapters each. Chapter 1 asks the basic question: Is research important in development work? The answer is that it is. Research has many dimensions: from the basic asking of questions to the more sophisticated broad-based analysis of policy issues. The chapter, in short, stresses the usefulness of research which development workers ignore at their own peril.


2010 ◽  
Vol 25 (5) ◽  
pp. 341-345
Author(s):  
K. H. Kim ◽  
W. Kim ◽  
J. C. Hong ◽  
H. S. Ko ◽  
B. K. Kim ◽  
...  

2014 ◽  
Vol 30 (2) ◽  
pp. 113-126 ◽  
Author(s):  
Dominic Detzen ◽  
Tobias Stork genannt Wersborg ◽  
Henning Zülch

ABSTRACT This case originates from a real-life business situation and illustrates the application of impairment tests in accordance with IFRS and U.S. GAAP. In the first part of the case study, students examine conceptual questions of impairment tests under IFRS and U.S. GAAP with respect to applicable accounting standards, definitions, value concepts, and frequency of application. In addition, the case encourages students to discuss the impairment regime from an economic point of view. The second part of the instructional resource continues to provide instructors with the flexibility of applying U.S. GAAP and/or IFRS when students are asked to test a long-lived asset for impairment and, if necessary, allocate any potential impairment. This latter part demonstrates that impairment tests require professional judgment that students are to exercise in the case.


Author(s):  
Ramesh Raghavan

This chapter presents an overview of how D&I research can be evaluated from an economic point of view. Dissemination and implementation imposes costs upon knowledge purveyors, provider organizations, public health organizations, and payers (including governments). However, whether these added costs will result in improved service delivery and, perhaps more importantly, client outcomes and improvements in population health remain as open questions. If emerging studies reveal that defined implementation strategies are more cost effective than “usual” implementation, then policymakers and service providers will need to resource these added costs of implementation in order to assure the success and sustainability of high-quality health services over the long term.


Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 565
Author(s):  
Nikolaj Kaae Kirk ◽  
Clara Navarrete ◽  
Jakob Ellegaard Juhl ◽  
José Luis Martínez ◽  
Alessandra Procentese

To make biofuel production feasible from an economic point of view, several studies have investigated the main associated bottlenecks of the whole production process through approaches such as the “cradle to grave” approach or the Life Cycle Assessment (LCA) analysis, being the main constrains the feedstock collection and transport. Whilst several feedstocks are interesting because of their high sugar content, very few of them are available all year around and moreover do not require high transportation’ costs. This work aims to investigate if the “zero miles” concept could bring advantages to biofuel production by decreasing all the associated transport costs on a locally established production platform. In particular, a specific case study applied to the Technical University of Denmark (DTU) campus is used as example to investigate the advantages and feasibility of using the spent coffee grounds generated at the main cafeteria for the production of bioethanol on site, which can be subsequently used to (partially) cover the campus’ energy demands.


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