scholarly journals Manufacturing of Microfluidic Devices with Interchangeable Commercial Fiber Optic Sensors

Sensors ◽  
2021 ◽  
Vol 21 (22) ◽  
pp. 7493
Author(s):  
Krystian L. Wlodarczyk ◽  
William N. MacPherson ◽  
Duncan P. Hand ◽  
M. Mercedes Maroto-Valer

In situ measurements are highly desirable in many microfluidic applications because they enable real-time, local monitoring of physical and chemical parameters, providing valuable insight into microscopic events and processes that occur in microfluidic devices. Unfortunately, the manufacturing of microfluidic devices with integrated sensors can be time-consuming, expensive, and “know-how” demanding. In this article, we describe an easy-to-implement method developed to integrate various “off-the-shelf” fiber optic sensors within microfluidic devices. To demonstrate this, we used commercial pH and pressure sensors (“pH SensorPlugs” and “FOP-MIV”, respectively), which were “reversibly” attached to a glass microfluidic device using custom 3D-printed connectors. The microfluidic device, which serves here as a demonstrator, incorporates a uniform porous structure and was manufactured using a picosecond pulsed laser. The sensors were attached to the inlet and outlet channels of the microfluidic pattern to perform simple experiments, the aim of which was to evaluate the performance of both the connectors and the sensors in a practical microfluidic environment. The bespoke connectors ensured robust and watertight connection, allowing the sensors to be safely disconnected if necessary, without damaging the microfluidic device. The pH SensorPlugs were tested with a pH 7.01 buffer solution. They measured the correct pH values with an accuracy of ±0.05 pH once sufficient contact between the injected fluid and the measuring element (optode) was established. In turn, the FOP-MIV sensors were used to measure local pressure in the inlet and outlet channels during injection and the steady flow of deionized water at different rates. These sensors were calibrated up to 140 mbar and provided pressure measurements with an uncertainty that was less than ±1.5 mbar. Readouts at a rate of 4 Hz allowed us to observe dynamic pressure changes in the device during the displacement of air by water. In the case of steady flow of water, the pressure difference between the two measuring points increased linearly with increasing flow rate, complying with Darcy’s law for incompressible fluids. These data can be used to determine the permeability of the porous structure within the device.

Author(s):  
Ammon N. Eaton ◽  
Seyed Mostafa Safdarnejad ◽  
John D. Hedengren ◽  
Kristie Moffat ◽  
Casey B. Hubbell ◽  
...  

Fiber optic sensors have gained increasing use in monitoring offshore structures. The sensors have successfully monitored flowlines, umbilicals, wells, Tension Leg Platform (TLP) tendons, production and drilling risers, and mooring lines. Fiber optic sensors are capable of monitoring strain, temperature, pressure, and vibration. While the success of fiber optic monitoring has been clearly demonstrated, the sensors are now under consideration for automation applications. This paper details the plausibility of using pressure measurements from post-installed fiber Bragg grating (FBG) sensors with Model Predictive Control (MPC) to suppress severe slugging in subsea risers. Prior control schemes demonstrate that slugging is mitigated using a topside choke valve. The most effective methods use a pressure measurement immediately upstream of the touchdown zone of the riser; however, the majority of production risers do not have pressure sensing at that location. With advances in subsea clamp design and bonding it is now possible to install a non-penetrating FBG sensor to monitor pressure near the touchdown zone without shutting down production. Stabilizing the two phase flow both reduces vibration-induced fatigue and has the potential to allow increased throughput with relaxed topside processing constraints. MPC predicts and adjusts for disturbances to avoid pressure and flow instability. The performance of the controller is influenced by sensor location, choke valve response time, and riser geometry. This study demonstrates that severe riser slugging is effectively controlled with MPC and a post-installed, non-penetrating FBG sensor.


2018 ◽  
Vol 138 (12) ◽  
pp. 525-532
Author(s):  
Masahiko Ito ◽  
Yuya Koyama ◽  
Michiko Nishiyama ◽  
Emi Yanagisawa ◽  
Mariko Hayashi ◽  
...  

2000 ◽  
Author(s):  
Bruce K. Fink ◽  
Kelli Corona-Bittick

2021 ◽  
Vol 39 (1) ◽  
pp. 336-336
Author(s):  
George. Y. Chen ◽  
Christophe A. Codemard ◽  
Philip M. Gorman ◽  
Jaclyn S. Chan ◽  
Michalis N. Zervas

1997 ◽  
Author(s):  
Robert P. Kenny ◽  
E. Gutierrez ◽  
Alfredo C. Lucia ◽  
Maurice P. Whelan ◽  
F. Gaiazzi

Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1397
Author(s):  
Yang-Duan Su ◽  
Yuliya Preger ◽  
Hannah Burroughs ◽  
Chenhu Sun ◽  
Paul Ohodnicki

Applications of fiber optic sensors to battery monitoring have been increasing due to the growing need of enhanced battery management systems with accurate state estimations. The goal of this review is to discuss the advancements enabling the practical implementation of battery internal parameter measurements including local temperature, strain, pressure, and refractive index for general operation, as well as the external measurements such as temperature gradients and vent gas sensing for thermal runaway imminent detection. A reasonable matching is discussed between fiber optic sensors of different range capabilities with battery systems of three levels of scales, namely electric vehicle and heavy-duty electric truck battery packs, and grid-scale battery systems. The advantages of fiber optic sensors over electrical sensors are discussed, while electrochemical stability issues of fiber-implanted batteries are critically assessed. This review also includes the estimated sensing system costs for typical fiber optic sensors and identifies the high interrogation cost as one of the limitations in their practical deployment into batteries. Finally, future perspectives are considered in the implementation of fiber optics into high-value battery applications such as grid-scale energy storage fault detection and prediction systems.


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