scholarly journals THE DEVELOPMENT OF ELECTRONIC CONTROL ALGORITHM OF FUEL ACTIVATOR INJECTION AT TWO-PHASE MIXTURE FOR-MATION IN AUTOMOTIVE DIESEL ENGINE

2021 ◽  
Author(s):  
М.V. Ryblov ◽  
◽  
М.D. Dubin ◽  

The article presents an algorithm of automatic control of injection of fuel activator supplied at the intake stroke into the intake manifold at two-phase mixture formation in the diesel engine. The algorithm represents a command set written in the microcontroller program of electronic control unit of the system performing the injection of fuel activator at the first phase of two-phase mixture formation.

2021 ◽  
Author(s):  
М.D. Dubin ◽  
◽  
М.V. Ryblov ◽  

The article offers the method of improving of the automotive diesel engine power capacity, fuel economy and ecological parameters by two-phase mixture formation. In this way, the first phase is performed by means of the fuel activator supply (dose 10-20 %) into the intake manifold. The second phase is performed by means of the main fuel dose by the standard fuel system. The design of the developed system for the implementation of the first phase of two-phase mixture formation is described.


Author(s):  
Mikhail V. Ryblov ◽  
Denis A. Ukhanov ◽  
Alexander P. Ukhanov

Introduction. The study deals with enhancement of an automotive diesel engine duty cycle through fumigating air charge by the certain dose (10−20 %) of hydrocarbon activator (alcohol, gasoline, kerosene, biodiesel, etc.). This is a relevant problem in engineering. In spite of its effectiveness, this method has not yet been widely applied to machinery. The existing mechanical devices for fumigating air charge do not provide the exact dosage of activator and its timely supply in a diesel engine at different operating modes. Materials and Methods. The solution for this problem may be the development of an automatic system for the multi-point fumigation of air charge. This device performs the injection of activator into the diesel engine intake manifold branches with the help of electromagnetic injectors managed by the electronic control unit. The system should provide the injectors operation by the algorithm for the cylinders firing order and calculate the injection duration for the adjusted activator dose. For the programming of the Electronic Control Unit, the injection duration of the exact activator dose was theoretically calculated. The algorithm of electromagnetic injectors operation was substantiated (for D-243 tractor diesel engine by the example). Results. To implement the multi-point fumigation of air charge, it was determined that depending on the activator dose and the engine speed and load mode, the cyclic dose of activator amounts may be from 1 mg per cycle to 13 mg per cycle, while the activator injection duration is from 0.27 ms to 3.5 ms. For the practical realization of the multi-point fumigation of air charge for D-243 diesel engine of MTZ-82.1 tractor the automatic system was designed. The system consists of an activator tank, filter, electric pump, rail, pressure regulator, electromagnetic injectors, electronic control unit, fuel consumption sensor, and sensor of phase and crankshaft speed. Conclusions. The device solves the problem of the automatic fumigation of air charge at the intake stroke and helps to improve power, fuel economy and environmental indicators of the automotive diesel engines. Keywords: diesel engine, fumigation of air charge, activator, system, electromagnetic injector, electronic control unit, sensor For citation: Ryblov M. V., Ukhanov D. A., Ukhanov A. P. Developing the Automatic System for the Multi-Point Fumigation of Air Charge in the Diesel Engine. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(4):523–536. DOI: https://doi.org/10.15507/0236-2910.028.201804.523-536 Acknowledgements: The authors thank the engineer of PNIEI company A. V. Grunyushkin for help in invention of Electronic Control Unit and in programming of microcontroller; the President of GAKS-Armservis Research and Manufacturing Association, D.Sc. (Engineering), professor S. V. Seynov for help in manufacturing of the modified intake manifold for diesel engine. Special thanks to anonymous reviewers for the objective analysis of the article.


2018 ◽  
Vol 55 (3) ◽  
pp. 16-26
Author(s):  
A. Prohorenko ◽  
P. Dumenko

Abstract Nowadays global engine construction gets significant progress at a technological level, but specified manufacturers do not release any information about the composition, the structure of the algorithms and the software used by their equipment. It is possible to obtain information only fragmentary and, for example, the description of the electronic control unit algorithm is completely missing. This is a barrier for small companies to improve and adjust existing engines for specific purposes. The present paper describes and develops algorithm synthesis for an electronic diesel engine regulator. Mathe-matical modelling of the automatic control system has been carried out within the framework of the research. The results of the research have demonstrated the efficiency and sustainability of automatic electronic control system using the proposed algorithm.


2021 ◽  
Vol 2021 (1) ◽  
pp. 36-43
Author(s):  
Alexander Yuryevich Grabarchuk ◽  
Shagor Muhammad Robiuzzaman

The article highlights the measures to be introduced in order to restrict the hazardous emissions from the marine vessels as a result of increasing attention of the global community to the air pollution problem. The most difficult for ship owners is to adhere to the requirements of MARPOL 73/78 in NECA Tier III. As a result of the analysis of modern widely used methods for reducing harmful emissions of nitrogen oxides from a marine ICE there have been determined the main advantages and disadvantages of these methods. A new method including the additional component supply system, which delivers additional component to an inlet manifold of a marine ICE, and the most suitable additional component were proposed. Main advantages of the proposed system over other systems were determined. The system operation diagram is presented and the academic novelty of the scientific work was determined. The academic novelty consists in using an adapted mathematical model for calculating the main parameters of the system developed. At the current stage of the work, the development of an electronic control unit for the system and additional electronic control unit is in progress. The next stage of the work consists of calculating the main parameters of the system and testing the system in various operating modes of marine diesel engine 3NVD 24


InterConf ◽  
2021 ◽  
pp. 327-332
Author(s):  
Serhii Kovalov

The expediency of converting the transport diesel engines in operation into gas internal combustion engines with spark ignition for operation on liquefied petroleum gas has been substantiated. It is shown that the use of liquefied petroleum gas instead of diesel fuel can reduce the operating costs of vehicles. Multifunctional electronic microprocessor control systems based on Avenir Gaz 37 level “A” and Avenir Gaz 37 level “B” electronic control units have been developed. It is shown that an electronic microprocessor control system with an Avenir Gaz 37 electronic control unit of level "A" allows converting diesel engines into gas internal combustion engines with LPG supply through a gas-air mixer into the intake manifold. The test results showed the high energy and efficient performance of the gas internal combustion engine. The second electronic microprocessor control system with an electronic control unit Avenir Gaz 37 of level "B" allows converting diesel engines into gas internal combustion engines with LPG injection through an accumulative power supply subsystem and multipoint injection of liquefied petroleum gas (Common Rail type) in combination with the use of a contactless electronic subsystem ignition with a movable voltage distributor and a cylinder filling control subsystem with a charge of the working mixture. At the same time, Avenir Gaz 37 "B" ECU with a loaded B1 level software module provides group injection of LPG into the intake manifold and sequential injection with a B2 level software module. The principle of operation of each of the three subsystems, which the D-240-LPG-"B" gas engine is equipped with, is described. The tests carried out on the D-240-LPG-"B" gas engine with the Avenir Gaz 37 "B" control unit confirmed its operability.


Dependability ◽  
2017 ◽  
Vol 17 (4) ◽  
pp. 44-48
Author(s):  
M. V. Gorban ◽  
E. A. Pavlenko

The design of today’s car engine electronic control system practically always includes an engine load sensor. Normally, its role is played by the intake manifold absolute pressure sensor or the mass airflow sensor. Film mass airflow sensors are the most common ones. The sensor is installed in the intake between the air filter and the throttle plate of the engine intake manifold. In the process of operation the sensor is exposed to pollution and ageing of the gauging element due to interaction with dust particles and motor oil fumes in the airflow. That causes the output signal to deviate from the reference values and consequently inaccurate calculation of the fuel blend composition by the electronic engine control system. Given the design of the sensors, they cannot be repaired and are replaced with new ones. A new sensor is quite costly. Given the above, it is obvious that the subject is of relevance. The aim of the paper is to find methods of evaluation and ways of improving the operational dependability of film mass airflow sensors installed in modern automobiles. The evaluation of sensor operability is based on the voltage of the sensor output signal. Using a diagnostic scanner plugged into the automobile’s diagnostics port in the analog-to-digital converter channel viewing mode the voltage of the sensor output signal is recorded, the fuel blend long-lasting correction factor is evaluated, and the presence of error codes associated with the malfunction of mass airflow sensor in the memory of electronic control unit is verified. A digital oscilloscope is used for measuring the voltage at the moment of ignition lock activation and the resting voltage at zero airflow, as well as the transient time. Based on the obtained findings it becomes obvious that the operational dependability of such sensors can only be improved by correcting the calibration tables of the mass airflow sensor stored in the memory of the engine control unit. Using a mass airflow sensor test stand, input data is prepared for the correction procedure. The reference and tested sensors are installed on the same vacuum pump nozzle, and the airflow rate is changed gradually. Under a fixed airflow rate the sensors’ output voltage is measured. The resulting data is summarized in a table and processed with the Chip Tuning PRO calibration software. As can be seen, one of the causes of the loss of the sensors’ operational dependability is the pollution of the sensing element. The layer of pollution on the sensing element reduces the coefficient of heat transmission between the airflow and the sensor’s gauging element. Based on the conducted research, the paper presents the results of changing sensor output signal in operation as compared to the reference values, suggests a method of correction of the calibration table of mass airflow sensor parameters in the engine control program stored in the memory of the electronic control unit, provides recommendations regarding the methods of evaluation and ways of improving the sensors’ operational dependability.


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