Temperature model of ball screw and its thermal error prediction under single heat

2012 ◽  
Vol 20 (2) ◽  
pp. 337-343 ◽  
Author(s):  
李醒飞 LI Xing-fei ◽  
董成军 DONG Cheng-jun ◽  
陈诚 CHEN Cheng ◽  
吴腾飞 WU Teng-fei ◽  
谭文斌 TAN Wen-bin
Keyword(s):  
Thermal Error ◽  
Ball Screw ◽  
Error Prediction ◽  
Temperature Model

Thermal Error Prediction of the Spindle Using Adaptive Neuro-Fuzzy Inference System

2015 ◽  
Vol 789-790 ◽  
pp. 263-267
Author(s):  
Yan Lei Li ◽  
Ming Yan Wang ◽  
You Min Hu ◽  
Bo Wu
Keyword(s):  
Prediction Model ◽  
Predictive Model ◽  
Fuzzy Inference System ◽  
Fuzzy Inference ◽  
Thermal Error ◽  
Temperature Data ◽  
Current Sensor ◽  
Error Prediction ◽  
Inference System ◽  
Neuro Fuzzy

This paper proposes a new method to predict the spindle deformation based on temperature data. The method introduces ANFIS (adaptive neuro-fuzzy inference system). For building the predictive model, we first extract temperature data from sensors in the spindle, and then they are used as the inputs to train ANFIS. To evaluate the performance of the prediction, an experiment is implemented. Three Pt-100 thermal resistances is used to monitor the spindle temperature, and an inductive current sensor is used to obtain the spindle deformation. The experimental results display that our prediction model can better predict the spindle deformation and improve the performance of the spindle.

Prediction of Comprehensive Thermal Error of a Preloaded Ball Screw on a Gantry Milling Machine

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Kuo Liu ◽  
Haibo Liu ◽  
Te Li ◽  
Yongqing Wang ◽  
Mingjia Sun ◽  
...  
Keyword(s):  
Thermal Field ◽  
Thermal Characteristics ◽  
Thermal Error ◽  
Least Square Method ◽  
High Accuracy ◽  
Least Square ◽  
Ball Screw ◽  
Milling Machine ◽  
Thermal Fields ◽  
Proposed Model

The conception of the comprehensive thermal error of servo axes is given. Thermal characteristics of a preloaded ball screw on a gantry milling machine is investigated, and the error and temperature data are obtained. The comprehensive thermal error is divided into two parts: thermal expansion error ((TEE) in the stroke range) and thermal drift error ((TDE) of origin). The thermal mechanism and thermal error variation of preloaded ball screw are expounded. Based on the generation, conduction, and convection theory of heat, the thermal field models of screw caused by friction of screw-nut pairs and bearing blocks are derived. The prediction for TEE is presented based on thermal fields of multiheat sources. Besides, the factors influencing TDE are analyzed, and the model of TDE is established based on the least square method. The predicted thermal field of the screw is analyzed. The simulation and experimental results indicate that high accuracy stability can be obtained using the proposed model. Moreover, high accuracy stability can still be achieved even if the moving state of servo axis changes randomly, the screw is preloaded, and the thermal deformation process is complex. Strong robustness of the model is verified.

The Thermal Error Prediction of NC Machine Tool Based on LS-SVM and Grey Theory

2009 ◽  
Vol 16-19 ◽  
pp. 410-414 ◽  
Author(s):  
Chang Long Zhao ◽  
Yi Qiang Wang ◽  
Xue Song Guan
Keyword(s):  
Support Vector Machine ◽  
Correlation Analysis ◽  
Prediction Model ◽  
Machine Tool ◽  
Least Squares ◽  
Thermal Error ◽  
Support Vector ◽  
Error Prediction ◽  
Nc Machine Tool ◽  
Nc Machine

In this paper, a hybrid method of correlation analysis based on the gray theory and the least squares support vector machine is proposed to model the thermal error of spindle of NC machine tool and predict the thermal error. The gray correlation analysis is used to optimize the measuring points of spindle. The optimum measuring points and the measured thermal error of spindle are regarded as the data to be trained to build the thermal error prediction model based on the least squares support vector machine (LS-SVM). The results show that the thermal error prediction model based on LS-SVM of NC machine tool has advantages of high precision and good generalization performance. The prediction model can be used in real-time compensation of NC machine tool and can prove the process precision and reduce cost.

scholarly journals Research on Thermal Error Modeling of Motorized Spindle Based on BP Neural Network Optimized by Beetle Antennae Search Algorithm

Machines ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 286
Author(s):  
Zhaolong Li ◽  
Bo Zhu ◽  
Ye Dai ◽  
Wenming Zhu ◽  
Qinghai Wang ◽  
...  
Keyword(s):  
Neural Network ◽  
Prediction Model ◽  
Bp Neural Network ◽  
High Speed ◽  
Search Algorithm ◽  
Thermal Error ◽  
Error Prediction ◽  
Machining Accuracy ◽  
Motorized Spindle ◽  
Thermal Error Model

High-speed motorized spindle heating will produce thermal error, which is an important factor affecting the machining accuracy of machine tools. The thermal error model of high-speed motorized spindles can compensate for thermal error and improve machining accuracy effectively. In order to confirm the high precision thermal error model, Beetle antennae search algorithm (BAS) is proposed to optimize the thermal error prediction model of motorized spindle based on BP neural network. Through the thermal characteristic experiment, the A02 motorized spindle is used as the research object to obtain the temperature and axial thermal drift data of the motorized spindle at different speeds. Using fuzzy clustering and grey relational analysis to screen temperature-sensitive points. Beetle antennae search algorithm (BAS) is used to optimize the weights and thresholds of the BP neural network. Finally, the BAS-BP thermal error prediction model is established. Compared with BP and GA-BP models, the results show that BAS-BP has higher prediction accuracy than BP and GA-BP models at different speeds. Therefore, the BAS-BP model is suitable for prediction and compensation of spindle thermal error.

scholarly journals Thermal Error Prediction of Ball Screws Based on PSO-LSTM

2021 ◽  
Author(s):  
Xiangsheng Gao ◽  
Yueyang Guo ◽  
Dzonu Ambrose Hanson ◽  
Zhihao Liu ◽  
Min Wang ◽  
...  
Keyword(s):  
Neural Network ◽  
Time Series ◽  
High Speed ◽  
Thermal Characteristic ◽  
Thermal Error ◽  
Error Model ◽  
Cnc Machine Tools ◽  
Error Prediction ◽  
Model Based ◽  
Thermal Error Model

Abstract Thermal error of ball screws seriously affects the machining precision of CNC machine tools especially in high speed and precision machining. Compensation technology is one of the most effective methods to address the thermal issue, and the effect of compensation depends on the accuracy and robustness of the thermal error model. Traditional modeling approaches have major challenges in time-series thermal error prediction. In this paper, a novel thermal error model based on Long Short-Term Memory (LSTM) neural network and Particle Swarm Optimization (PSO) algorithm is proposed. A data-driven model based on LSTM neural network is established according to the time-series collected data. The hyperparameters of LSTM neural network are optimized by PSO and then a PSO-LSTM model is established to precisely predict the thermal error of ball screws. In order to verify the effectiveness and robustness of the proposed model, two thermal characteristic experiments based on step and random speed are conducted on a self-designed test bench. The results show that the PSO-LSTM model has higher accuracy compared with the RBF model and BP model with high robustness. The proposed method can be implemented to predict the thermal error of ball screws, and provide a foundation for thermal error compensation.

Dynamic thermal behavior and thermal error prediction of spindle due to periodic jump motions in a large precision die-sinking EDM machine

2019 ◽  
Vol 33 (7) ◽  
pp. 3397-3405 ◽  
Author(s):  
Zhaoxi Zhao ◽  
Jia Zhang ◽  
Yukui Wang ◽  
Zhenlong Wang ◽  
Jianyong Liu ◽  
...  
Keyword(s):  
Thermal Behavior ◽  
Thermal Error ◽  
Error Prediction
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