The Use of the Terrestrial Photogrammetry in Reverse Engineering Applications

2015 ◽  
Vol 4 (2) ◽  
pp. 48-57
Author(s):  
Naci Yastikli ◽  
Zehra Erisir ◽  
Pelin Altintas ◽  
Tugba Cak

The reverse engineering applications has gained great momentum in industrial production with developments in the fields of computer vision and computer-aided design (CAD). The reproduction of an existing product or a spare part, reproduction of an existing surface, elimination of the defect or improvement of the available product are the goals of industrial reverse engineering applications. The first and the most important step in reverse engineering applications is the generation of the three dimensional (3D) metric model of an existing product in computer environment. After this stage, many operations such as the preparation of molds for mass production, the performance testing, the comparison of the existing product with other products and prototypes which are available on the market are performed by using the generated 3D models. In reverse engineering applications, the laser scanner system or digital terrestrial photogrammetry methods, also called contactless method, are preferred for the generation of the 3D models. In particular, terrestrial photogrammetry has become a popular method since require only photographs for the 3-dimensional drawing, the generation of the dense point cloud using the image matching algorithms and the orthoimage generation as well as its low cost. In this paper, an industrial application of 3D information modelling is presented which concerns the measurement and 3D metric modelling of the ship model. The possible usage of terrestrial photogrammetry in reverse engineering application is investigated based on low cost photogrammetric system. The main aim was the generation of the dense point cloud and 3D line drawing of the ship model by using terrestrial photogrammetry, for the production of the ship in real size as a reverse engineering application. For this purpose, the images were recorded with digital SLR camera and orientations have been performed. Then 3D line drawing operations, point cloud and orthoimage generations have been accomplished by using PhotoModeler software. As a result of the proposed terrestrial photogrammetric steps, 0.5 mm spaced dense point cloud and orthoimage have been generated. The obtained results from experimental study were discussed and possible use of proposed methods was evaluated for reverse engineering application.

3D Printing ◽  
2017 ◽  
pp. 241-250
Author(s):  
Naci Yastikli ◽  
Zehra Erisir ◽  
Pelin Altintas ◽  
Tugba Cak

The reverse engineering applications has gained great momentum in industrial production with developments in the fields of computer vision and computer-aided design (CAD). The reproduction of an existing product or a spare part, reproduction of an existing surface, elimination of the defect or improvement of the available product are the goals of industrial reverse engineering applications. The first and the most important step in reverse engineering applications is the generation of the three dimensional (3D) metric model of an existing product in computer environment. After this stage, many operations such as the preparation of molds for mass production, the performance testing, the comparison of the existing product with other products and prototypes which are available on the market are performed by using the generated 3D models. In reverse engineering applications, the laser scanner system or digital terrestrial photogrammetry methods, also called contactless method, are preferred for the generation of the 3D models. In particular, terrestrial photogrammetry has become a popular method since require only photographs for the 3-dimensional drawing, the generation of the dense point cloud using the image matching algorithms and the orthoimage generation as well as its low cost. In this paper, an industrial application of 3D information modelling is presented which concerns the measurement and 3D metric modelling of the ship model. The possible usage of terrestrial photogrammetry in reverse engineering application is investigated based on low cost photogrammetric system. The main aim was the generation of the dense point cloud and 3D line drawing of the ship model by using terrestrial photogrammetry, for the production of the ship in real size as a reverse engineering application. For this purpose, the images were recorded with digital SLR camera and orientations have been performed. Then 3D line drawing operations, point cloud and orthoimage generations have been accomplished by using PhotoModeler software. As a result of the proposed terrestrial photogrammetric steps, 0.5 mm spaced dense point cloud and orthoimage have been generated. The obtained results from experimental study were discussed and possible use of proposed methods was evaluated for reverse engineering application.


Author(s):  
C. Altuntas

<p><strong>Abstract.</strong> Image based dense point cloud creation is easy and low-cost application for three dimensional digitization of small and large scale objects and surfaces. It is especially attractive method for cultural heritage documentation. Reprojection error on conjugate keypoints indicates accuracy of the model and keypoint localisation in this method. In addition, sequential registration of the images from large scale historical buildings creates big cumulative registration error. Thus, accuracy of the model should be increased with the control points or loop close imaging. The registration of point point cloud model into the georeference system is performed using control points. In this study historical Sultan Selim Mosque that was built in sixteen century by Great Architect Sinan was modelled via photogrammetric dense point cloud. The reprojection error and number of keypoints were evaluated for different base/length ratio. In addition, georeferencing accuracy was evaluated with many configuration of control points with loop and without loop closure imaging.</p>


Author(s):  
B. Sirmacek ◽  
R. Lindenbergh

Low-cost sensor generated 3D models can be useful for quick 3D urban model updating, yet the quality of the models is questionable. In this article, we evaluate the reliability of an automatic point cloud generation method using multi-view iPhone images or an iPhone video file as an input. We register such automatically generated point cloud on a TLS point cloud of the same object to discuss accuracy, advantages and limitations of the iPhone generated point clouds. For the chosen example showcase, we have classified 1.23% of the iPhone point cloud points as outliers, and calculated the mean of the point to point distances to the TLS point cloud as 0.11 m. Since a TLS point cloud might also include measurement errors and noise, we computed local noise values for the point clouds from both sources. Mean (μ) and standard deviation (&amp;sigma;) of roughness histograms are calculated as (μ<sub>1</sub> = 0.44 m., &amp;sigma;<sub>1</sub> = 0.071 m.) and (μ<sub>2</sub> = 0.025 m., &amp;sigma;<sub>2</sub> = 0.037 m.) for the iPhone and TLS point clouds respectively. Our experimental results indicate possible usage of the proposed automatic 3D model generation framework for 3D urban map updating, fusion and detail enhancing, quick and real-time change detection purposes. However, further insights should be obtained first on the circumstances that are needed to guarantee a successful point cloud generation from smartphone images.


Author(s):  
C. Vasilakos ◽  
S. Chatzistamatis ◽  
O. Roussou ◽  
N. Soulakellis

<p><strong>Abstract.</strong> Building damage assessment caused by earthquakes is essential during the response phase following a catastrophic event. Modern techniques include terrestrial and aerial photogrammetry based on Structure from Motion algorithm and Laser Scanning with the latter to prove its superiority in accuracy assessment due to the high-density point clouds. However, standardized procedures during emergency surveys often could not be followed due to restrictions of outdoor operations because of debris or decrepit buildings, the high human presence of civil protection agencies, expedited deployment of survey team and cost of operations. The aim of this paper is to evaluate whether terrestrial photogrammetry based on a handheld amateur DSLR camera can be used to map building damages, structural deformations and facade production in an accepted accuracy comparing to laser scanning technique. The study area is the Vrisa village, Lesvos, Greece where a Mw&amp;thinsp;6.3 earthquake occurred on June 12th, 2017. A dense point cloud from some digital images created based on Structure from Motion algorithm and compared with a dense point cloud acquired by a laser scanner. The distance measurement and the comparison were conducted with the Multiscale Model to Model Cloud Comparison method. According to the results, the mean of the absolute distances between the two clouds is 0.038&amp;thinsp;m while the 94.9&amp;thinsp;% of the point distances are less than 0.1&amp;thinsp;m. Terrestrial photogrammetry proved to be an accurate methodology for rapid earthquake damage assessment thus its products were used by local authorities for the calculation of the compensation for the property loss.</p>


Author(s):  
Monica Carfagni ◽  
Rocco Furferi ◽  
Lapo Governi ◽  
Chiara Santarelli ◽  
Michaela Servi ◽  
...  

Low-cost RGB-D cameras are increasingly used in several research fields including human-machine interaction, safety, robotics, biomedical engineering and even Reverse Engineering applications. Among the plethora of commercial devices, the Intel RealSense cameras proved to be among the best suitable devices, providing a good compromise between cost, ease of use, compactness and precision. Released on the market in January 2018, the new Intel model RealSense D415 has a wide acquisition range (i.e. ~160-10000 mm) and a narrow field of view to capture objects in rapid motion. Given the unexplored potential of this new device, especially when used as a 3D scanner, the present work aims to characterize and to provide metrological considerations on the RealSense D415. In particular, tests are carried out to assess the device performances in the near range (i.e. 100-1000 mm). Characterization is performed by integrating the guidelines of the existing standard (i.e. the German VDI/VDE 2634 part 2 normative) with a number of literature-based strategies. Performance analysis is finally compared against latest close-range sensors, thus providing a useful guidance for researchers and practitioners aiming to use RGB-D cameras in Reverse Engineering applications.


Sensors ◽  
2019 ◽  
Vol 19 (3) ◽  
pp. 489 ◽  
Author(s):  
Monica Carfagni ◽  
Rocco Furferi ◽  
Lapo Governi ◽  
Chiara Santarelli ◽  
Michaela Servi ◽  
...  

Low-cost RGB-D cameras are increasingly being used in several research fields, including human–machine interaction, safety, robotics, biomedical engineering and even reverse engineering applications. Among the plethora of commercial devices, the Intel RealSense cameras have proven to be among the most suitable devices, providing a good compromise between cost, ease of use, compactness and precision. Released on the market in January 2018, the new Intel model RealSense D415 has a wide acquisition range (i.e., ~160–10,000 mm) and a narrow field of view to capture objects in rapid motion. Given the unexplored potential of this new device, especially when used as a 3D scanner, the present work aims to characterize and to provide metrological considerations for the RealSense D415. In particular, tests are carried out to assess the device performance in the near range (i.e., 100–1000 mm). Characterization is performed by integrating the guidelines of the existing standard (i.e., the German VDI/VDE 2634 Part 2) with a number of literature-based strategies. Performance analysis is finally compared against the latest close-range sensors, thus providing a useful guidance for researchers and practitioners aiming to use RGB-D cameras in reverse engineering applications.


Author(s):  
Alex A. Kaszynski ◽  
Joseph A. Beck ◽  
Jeffrey M. Brown

An automated reverse engineering process is developed that uses a structured light optical measurement system to collect dense point cloud geometry representations. The modeling process is automated through integration of software for point cloud processing, reverse engineering, solid model creation, grid generation, and structural solution. Process uncertainties are quantified on a calibration block and demonstrated on an academic transonic integrally bladed rotor. These uncertainties are propagated through physics-based models to assess impacts on predicted modal and mistuned forced response. Process details are discussed and recommendations made on reducing uncertainty. Reverse engineered parts averaged a deviation of 0.0002 in. (5 μm) which did not significantly impact low and midrange frequency responses. High frequency modes were found to be sensitive to these uncertainties demonstrating the need for future refinement of reverse engineering processes.


2019 ◽  
Vol 8 (2) ◽  
pp. 83 ◽  
Author(s):  
Damian Wierzbicki ◽  
Marcin Nienaltowski

In the last few years, Unmanned Aerial Vehicles (UAVs) equipped with compact digital cameras, have become a cheap and efficient alternative to classic aerial photogrammetry and close-range photogrammetry. Low-altitude photogrammetry has great potential not only in the development of orthophoto maps but is also increasingly used in surveying and rapid mapping. This paper presents a practical aspect of the application of the custom homemade low-cost UAV, equipped with an action camera, to obtain images from low altitudes and develop a digital elevation model of the excavation. The conducted analyses examine the possibilities of using low-cost UAVs to deliver useful photogrammetric products. The experiments were carried out on a closed excavation in the town of Mince (north-eastern Poland). The flight over the examined area was carried out autonomously. A photogrammetric network was designed, and the reference areas in the mine were measured using the Global Navigation Satellite System-Real Time Kinematic (GNSS-RTK) method to perform accuracy analyses of the excavation 3D model. Representation of the created numerical terrain model was a dense point cloud. The average height difference between the generated dense point cloud and the reference model was within the range of 0.01–0.13 m. The difference between the volume of the excavation measured by the GNSS kinematic method and the volume measured on the basis of a dense point cloud was less than 1%. The obtained results show that the application of the low-cost UAV equipped with an action camera with a wide-angle lens, allows for obtaining high-accuracy images comparable to classic, compact digital cameras.


Author(s):  
M. Zacharek ◽  
P. Delis ◽  
M. Kedzierski ◽  
A. Fryskowska

These studies have been conductedusing non-metric digital camera and dense image matching algorithms, as non-contact methods of creating monuments documentation.In order toprocess the imagery, few open-source software and algorithms of generating adense point cloud from images have been executed. In the research, the OSM Bundler, VisualSFM software, and web application ARC3D were used. Images obtained for each of the investigated objects were processed using those applications, and then dense point clouds and textured 3D models were created. As a result of post-processing, obtained models were filtered and scaled.The research showedthat even using the open-source software it is possible toobtain accurate 3D models of structures (with an accuracy of a few centimeters), but for the purpose of documentation and conservation of cultural and historical heritage, such accuracy can be insufficient.


Author(s):  
S. Altman ◽  
W. Xiao ◽  
B. Grayson

Terrestrial photogrammetry is an accessible method of 3D digital modelling, and can be done with low-cost consumer grade equipment. Globally there are many undocumented buildings, particularly in the developing world, that could benefit from 3D modelling for documentation, redesign or restoration. Areas with buildings at risk of destruction by natural disaster or war could especially benefit. This study considers a range of variables that affect the quality of photogrammetric results. Different point clouds of the same building are produced with different variables, and they are systematically tested to see how the output was affected. This is done by geometrically comparing them to a laser scanned point cloud of the same building. It finally considers how best results can be achieved for different applications, how to mitigate negative effects, and the limits of this technique.


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