Temperature Distribution Simulation for Pulsed Laser Spot Welding of Dissimilar Stainless Steel AISI 302 to Low Carbon Steel AISI 1008

2012 ◽  
Vol 445 ◽  
pp. 412-417
Author(s):  
Adel K. Mahmoud ◽  
Ziad A. Taha ◽  
Abeer A. Shehab
2012 ◽  
Vol 445 ◽  
pp. 412-417
Author(s):  
Adel K. Mahmoud ◽  
Ziad A. Taha ◽  
Abeer A. Shehab

This paper describes the development of a computer model used to analyze the heat flow during pulsed Nd:YAG laser spot welding of dissimilar metals; stainless steel AISI 302 to low carbon steel AISI 1008. The model is built using ANSYS FLUENT 6.3 software where almost all the environments simulated to be similar to the experimental environments. A simulation analysis was implemented, based on conduction heat transfer, out of the key hole where no melting occurs. The effect of laser power and pulse duration was studied. Four peak powers 5, 5.5, 6.5 and 7 kW were varied during pulsed laser spot welding (keeping the energy constant), also the effect of four pulse durations 5, 6, 6.5 and 7 ms (with constant peak power), on the transient temperature distribution and weld pool dimensions was predicted ,using the present simulation. It was found that the present simulation model can give an indication for choosing the suitable laser parameters (i.e. pulse duration, peak power) during pulsed laser spot welding of dissimilar metals.


2020 ◽  
Vol 10 (1) ◽  
pp. 1-5
Author(s):  
Younis K. Khdir ◽  
Salim A. Kako ◽  
Ramadhan H. Gardi

The aim of this study is to investigate the influence of different heat inputs on mechanical properties and microstructure of dissimilar electrical arc welded austenitic stainless steel AISI 304 and low-carbon steel (CS) joints. The mechanical properties of welded austenitic stainless steel type AISI 304 and low-CS are studied. Five different heat inputs 0.5, 0.9, 1.41, 2, and 2.5 KJ/min were applied to investigate the microstructure of the welded zone and mechanical properties. The results showed that the efficiency of the joints and tensile strength increased with increasing heat inputs, while excess heat input reduces the efficiency. Furthermore, changes in microstructure with excess heat input cause failure at the heat-affected zone.


2014 ◽  
Vol 875-877 ◽  
pp. 1499-1502 ◽  
Author(s):  
Ladislav Kolařík ◽  
Miroslav Sahul ◽  
Marie Kolaříková ◽  
Martin Sahul ◽  
Milan Turňa

The contribution deals with resistance spot welding of low carbon steel to austenitic CrNi stainless steel. The thickness of welded dissimilar steels was 2 mm. DeltaSpot welding gun with process tape was utilized for welding of the above-mentioned combination of steels. Resistance spot welds were produced under different welding currents. The welding currents used were 7 kA, 7.5 kA and 8 kA, respectively. Optical microscopy, microhardness measurement across the weld joint and EDX analysis across the weld joint interface were used to evaluate the quality of resistance spot welds of dissimilar steels.


2014 ◽  
Vol 2 (1) ◽  
pp. 59-76
Author(s):  
Abdullah Daie'e Assi

This research deals with the choice of the suitable filler metal to weld the similar and dissimilar metals (Low carbon steel type A516 & Austenitic stainless steel type 316L) under constant conditions such as, plate thickness (6 mm), voltage (78 v), current (120 A), straight polarity. This research deals with three major parts. The first parts Four types of electrodes were used for welding of dissimilar metals (C.St A516 And St.St 316L) two from mild steel (E7018, E6013) and other two from austenitic stainless steel (E309L, E308L) various inspection were carried out include (Visual T., X-ray T., δ- Ferrite phase T., and Microstructures T.) and mechanical testing include (tensile T., bending T. and micro hardness T.) The second parts done by used the same parameters to welding similar metals from (C.St A516) Or (St.St 316L). The third parts deals with welding of dissimilar weldments (C.St And St.St) by two processes, gas tungsten are welding (GTAW) and shielded metal are welding (SMAW).        The results indicated that the spread of carbon from low carbon steel to the welding zone in the case of welding stainless steel elect pole (E309L) led to Configuration Carbides and then high hardness the link to high values ​​compared with the base metal. In most similar weldments showed hardness of the welding area is  higher than the hardness of the base metal. The electrode (E309L) is the most suitable to welding dissimilar metals from (C.St A516 With St.St 316L). The results also showed that the method of welding (GTAW) were better than the method of welding (SMAW) in dissimilar welded joints (St.St 316L with C.St A516) in terms of irregular shape and integrity of the welding defects, as well as characterized this weldments the high-lift and resistance ductility good when using the welding conditions are similar.


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