Effects of Rotational Inertia and Bearing Force on Stability of Permanent Maglev Rotator

2012 ◽  
Vol 150 ◽  
pp. 50-56
Author(s):  
Kun Xi Qian ◽  
Z.H. Xu ◽  
H. Wang

The authors’ former works demonstrated that a passive magnetic (PM) rotator supported merely by PM bearings has a minimal speed, above which it can stabilize its equilibrium, under the function of a so-called Gyro-effect. It is unclear, however, by which factors is this minimal speed determined. This paper investigated the factors affecting the minimal stable speed of permanent maglev rotator, namely, the rotating inertia and PMB force. Two novel permanent maglev turbine models were designed: Model A---one stator and three rotors which have the same size but different rotational inertias; Model B---one rotor and one stator, but the stator has been devised with three different passive magnetic bearings: 1. a pair of small magnetic rings; 2. a pair of big magnetic rings; and 3. both of the two pairs of magnetic rings. Four Hall sensors distributed evenly at the turbine’s stator were used to detect the rotor’s eccentricity, and the speed sensor measured rotating speed. The calculated models of rotor’s eccentricity were established respectively for the two turbine models; the rotor’s eccentricity measuring system was built up and the rotor’s eccentricity of the two turbines was measured. The experimental data demonstrated that the rotational inertia of three rotors in the model A is 6.293×10-5 kg•m2, 1.074×10-4 kg•m2 and 2.081×10-4 kg•m2 respectively, and the corresponding minimal speed for suspension are 4597rpm, 3030rpm and 2222rpm respectively; in the model B, the magnetic force between the stator and rotor in the three cases is 92.12N, 123.48N, 212.66N respectively, corresponding to the minimal speed for suspension---3730rpm, 3120rpm and 2195rpm respectively. The results exhibited that same as the permanent maglev heart pump, permanent maglev turbines also have gyroscopic effect, which makes the rotors maintain stable suspension. And the minimal speed for suspension has a negative correlation with the rotor’s rotational inertia, namely, the bigger the inertia of the rotor, the smaller the required speed for suspension; the minimal speed for suspension also has a negative correlation with the magnetic force between the stator and rotor, that is, the larger the magnetic force, the smaller the rotating speed for suspension. Smaller minimal speed means better stability of the system, thereafter larger inertia or larger bearing force means better stability; besides, larger difference between minimal speed and performance speed of the rotator means better stability, it’s suggested permanent maglev be applied in high speed rotary machines.

Author(s):  
Shuntaro Shimizu ◽  
Takeru Hashimoto ◽  
Shigeo Yoshida ◽  
Reo Matsumura ◽  
Takuji Narumi ◽  
...  

Author(s):  
Janik Schaude ◽  
Maxim Fimushkin ◽  
Tino Hausotte

AbstractThe article presents a redesigned sensor holder for an atomic force microscope (AFM) with an adjustable probe direction, which is integrated into a nano measuring machine (NMM-1). The AFM, consisting of a commercial piezoresistive cantilever operated in closed-loop intermitted contact-mode, is based on two rotational axes, which enable the adjustment of the probe direction to cover a complete hemisphere. The axes greatly enlarge the metrology frame of the measuring system by materials with a comparatively high coefficient of thermal expansion. The AFM is therefore operated within a thermostating housing with a long-term temperature stability of 17 mK. The sensor holder, connecting the rotational axes and the cantilever, inserted one adhesive bond, a soldered connection and a geometrically undefined clamping into the metrology circle, which might also be a source of measurement error. It has therefore been redesigned to a clamped senor holder, which is presented, evaluated and compared to the previous glued sensor holder within this paper. As will be shown, there are no significant differences between the two sensor holders. This leads to the conclusion, that the three aforementioned connections do not deteriorate the measurement precision, significantly. As only a minor portion of the positioning range of the piezoelectric actuator is needed to stimulate the cantilever near its resonance frequency, a high-speed closed-loop control that keeps the cantilever within its operating range using this piezoelectric actuator further on as actuator was implemented and is presented within this article.


2011 ◽  
Vol 52-54 ◽  
pp. 2021-2026
Author(s):  
Gui Ling Deng ◽  
Can Zhou

Thermal deformation is an important factor to affect the accuracy of the motorized spindle, the core component of high-speed machine tool. To understand the spindle system transient thermal characteristics of the high-speed turning center CH7516GS, some high-precision sensors and high-frequency data acquisition system is used to establish the temperature and displacement measuring system. The thermal deformation compensation model is established on the basis of the experimental test results.


2013 ◽  
Vol 420 ◽  
pp. 47-50
Author(s):  
Ying Yang ◽  
Jing Hua Dai

Under high and super-high speed, oil film of the journal bearing is easy to crack and then becomes cavitation. The existence of cavitation has an important effect on the work characteristics of the shaft. On the journal bearing experiment rig the cavitation characteristics of the three-groove journal beaing were studied. The influences of the shaft rotating speed and supply pressure on cavitation shape were investigated. The results show that rotating speed and supply pressure have a clear effect on the cavitation shape, and the number of cavitation strip in the rupture zone decreases when the supply pressure increases.


2012 ◽  
Vol 614-615 ◽  
pp. 1299-1302
Author(s):  
Ming Jing Li ◽  
Yu Bing Dong ◽  
Guang Liang Cheng

Multiple high speed CMOS cameras composing intersection system to splice large effect field of view(EFV). The key problem of system is how to locate multiple CMOS cameras in suitable position. Effect field of view was determined according to size, quantity and dispersion area of objects, so to determine camera position located on below, both sides and ahead to moving targets. This paper analyzes effect splicing field of view, operating range etc through establishing mathematical model and MATLAB simulation. Location method of system has advantage of flexibility splicing, convenient adjustment, high reliability and high performance-price ratio.


2013 ◽  
Vol 420 ◽  
pp. 74-77
Author(s):  
Ying Yang ◽  
Jing Hua Dai ◽  
Xu Li

Under high and super high speed, the oil film of a journal bearing is easy to crack and then becomes cavitation. The existence of cavitation has a great effect on the work performance of the bearing. The cavitation mechanism of a spiral oil wedge journal bearing was investigated on the experimental rig. The effects of rotating speed and supply pressure on the cavitation shape of oil film and the number of cavitation strip in the rupture zone were analyzed. The results show that the cavitation shape of oil film is a long strip. The number of cavitation strip increases when supply pressure has been improved, and the location of oil outlet must be designed optimally.


Author(s):  
Qing He ◽  
Dongmei Du

A new simultaneous sampling and analyzer for dual-channel signal of vibration for rotating machine is developed based on the C8051F060, which is a high-speed SoC system and has two ADCs embedded with high sampling frequency. The signal condition circuits for various vibration sensors are designed, such as charge amplifier, integral transform and rotating speed detector. A colorful TFT LCD used can display all kinds of vibration analysis plots that are friendly in human-machine interface. The large capability non-volatile memory is used to restore up to one hundred of group of vibration waves. With many typical functions of vibration analysis, including waveform analysis, spectrum, orbit and balancing, this instrument is widely applied to vibration measurement and fault diagnosis of machine and equipment, especially for field balancing of rotary machine.


2013 ◽  
Vol 378 ◽  
pp. 362-366
Author(s):  
Ying Yang ◽  
Li Xu ◽  
Wen Qing Liu

Under high and super-high speed conditions, oil film of the journal bearing is easy to crack and then becomes cavitation. The existence of cavitation has a great effect on the work characteristics of the bearing. Cavitation boundary of a three-groove journal beaing was investigated on the journal bearing experimental rig. The influences of rotating speed and supply pressure on cavitation boundary were studied. And experimental equations of reformation location and the percent of rupture area are established. The results show that rupture location of oil film is not related with rotating speed and supply pressure, otherwise reformation location of oil film is effected greatly by them. The experimental equations lay foundations for next research on cavitation theory model and stability.


2011 ◽  
Vol 188 ◽  
pp. 481-486 ◽  
Author(s):  
J.C. Xiao ◽  
S.H. Xiao ◽  
H. Wu

The sintered neodymium-iron-boron (Nd-Fe-B) material is used in most of PM machines. The kind of PM materials has small tensile strength and cannot withstand large centrifugal force due to high rotational velocity. A nonmagnetic steel enclosure is needed to cover the PM material. The tensile stress of the PM can reduced by pre-pressure applied to the outer surface of the PM through shrink-fitting into the enclosure. Based on the elasticity theory and the elastic-plastic contact theory, in soft ANSYS it is feasibility to establish a finite element mechanical model of interference fit between the enclosure and motor rotor PM at high rotating speed. This paper simulates the effects of the temperature and rotating speed (centrifugal force) on the displacement and the contact pressure on the interference-fitting surfaces .By finite element non-linear contact model analysis, if setting up right fit clearance, this paper could ensure the security of the PM rotor under rotational velocity up to 300,000 r/min high and temperature up to 150°C.


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