Development and Application of Portable Mining Vibration Recorder

2013 ◽  
Vol 345 ◽  
pp. 108-111 ◽  
Author(s):  
Guang Hui Xue ◽  
Jun Zhang ◽  
Xiao Dong Ji ◽  
Xin Ying Zhao

t has been a bottleneck for the application of vibration-related techniques in the coal mine that the vibration data cannot be acquired due to lack of mining vibration instrument. This paper discussed the development of a portable mining vibration recorder, introduced its overall scheme, as well as its hardware and software design in detail. The developed recorder is a coal mine intrinsically safety instrument based on ARM system, with features of 4 channels analog input, 2GB large volume storage memory, 250kHz sampling frequency, no less than 3.5h full-payload continuous working time with battery supply, fitted to record and deposit the vibration signal of the equipment in atmospheres with methane and coal dust explosive mixture. The authors carried out a series of testing application in ChengZhuang coal mine. The experimental results show that the data acquired by the recorder is true and valid. Study provides an instrumental basis of apparatus to carry out the supervision of machine based on vibration detection in coal mine.

2010 ◽  
Vol 139-141 ◽  
pp. 1718-1722
Author(s):  
Jian Li ◽  
Chun Liang Zhang ◽  
Xia Yue

The partitioned iterated function systems (PIFS) were introduced into the compression of vibration signal. The actual vibration data of ZLH600-2 pump were adopted to verify the performance of PIFS. Also the compression ratios and the computation time were good, but the spectrum and amplitude, as important performances, were deformed after compression. If the concerned frequency of users was significantly lower than the sampling frequency and the required compression ratios was not more than 2, the compression using PIFS in vibration signal of rotating machinery was comfortable. Otherwise, the information loss in the compression could not be ignored. The decoded signals with the different compression parameters were listed in the paper and it was a meaningful exploration of the IFS on diagnosis and laid the foundation for further research.


2018 ◽  
Vol 211 ◽  
pp. 06006 ◽  
Author(s):  
Anthimos Georgiadis ◽  
Xiaoyun Gong ◽  
Nicolas Meier

Vibration signal analysis is a common tool to detect bearing condition. Effective methods of vibration signal analysis should extract useful information for bearing condition monitoring and fault diagnosis. Spectral kurtosis (SK) represents one valuable tool for these purposes. The aim of this paper is to study the relationship between bearing clearance and bearing vibration frequencies based on SK method. It also reveals the effect of the bearing clearance on the bearing vibration characteristic frequencies This enables adjustment of bearing clearance in situ, which could significantly affect the performance of the bearings. Furthermore, the application of the proposed method using SK on the measured data offers useful information for predicting bearing clearance change. Bearing vibration data recorded at various clearance settings on a floating and a fixed bearing mounted on a shaft are the basis of this study


2015 ◽  
Vol 724 ◽  
pp. 279-282
Author(s):  
Chun Hua Ren ◽  
Xu Ma ◽  
Ze Ming Li ◽  
Yan Hong Ding

In this paper, the defect sheet was captured coincidentally. According to the defective product’s characteristics, we suspected to be caused by the vertical vibration of the roll. When the rolling speed reached a certain value, the vibration of the fourth stand can be feel. The experiment of the vibration data collection was taken to compare the vibration parameters of rolling operating side with those of drive side by wavelet analysis. The result states that the abnormal vibration signal features can be extracted in a special frequency segment of wavelet decomposition, and the vibration frequency to the roll is confirmed which appeared product defects.


Author(s):  
Aniruddha Mitra ◽  
Sahana Sen

An existing senior level elective course on vibration in Mechanical Engineering Technology program at Georgia Southern University has been modified significantly. Two major components have been added to this course. Those are theoretical topics on preventive maintenance and laboratory experiments. As a part of laboratory experiments, Fast Fourier Transform (FFT) was introduced as a possible tool for vibration analysis for the purposes of machine diagnosis. Utilizing the current laboratory set up for the data acquisition systems, LabView software has been used for FFT analysis of signals from various sources. Four different modules were developed and implemented. The modules are as follows: random variation in acceleration of a toy cart due to roughness of the track and pulley, regular uniform wave signal which is generated by the lateral vibration of a cantilever beam at its natural frequency, signal generated by the imported raw data from other sources (e.g. MATLAB) and vibration signal of a shaft mounted on ball bearings in order to detect the defects in the bearing. Each of these modules is illustrated in this paper with suitable examples and suggested student activities and involvements. The results from FFT analysis have been cross checked using other methods and observations. As a follow up, students have been taken to a local industry where significant amount of emphasis is given to preventive maintenance of machineries by vibration data analysis using FFT. Future possible projects include the analysis of vibration data gathered from actual machine shop. This project opens the scope for greater collaborative effort between local industries and classroom activities.


2009 ◽  
Vol 15 (3) ◽  
pp. 262-266 ◽  
Author(s):  
Rong-jun Si ◽  
Run-zhi Li ◽  
Lei Wang ◽  
Zi-ke Wu

2014 ◽  
Vol 1006-1007 ◽  
pp. 845-848
Author(s):  
Yong Zhi Cai

The study explores the vibration sensing effect of Ni-Mn-Ga shape memory alloy, based on the experimental results, researched the characteristics of this alloy applied in mechanical vibration signal sensors, and describes the feasibility of this alloy used for vibration measurements.


2013 ◽  
Vol 373-375 ◽  
pp. 1763-1767
Author(s):  
Si Hai Zhao ◽  
Wei Kang Dong ◽  
Ge Guo ◽  
Ji Ye Gao

According to the requirements of National security Supervision department,aimed at the low safety factor and the backward of personnel management, a coal mine underground personnel management system has been developed. The system adopted the Industrial Ethernet and CAN bus for transmission medium, disposed and managed the data from substation in time. This article introduced the framework of Design software and the main functions module of the software and database structure.


2012 ◽  
Vol 157-158 ◽  
pp. 123-126 ◽  
Author(s):  
Ning Ding ◽  
Yi Chen Wang ◽  
Ding Tong Zhang ◽  
Yu Xiang Shi ◽  
Jian Shi

Based on the theory of roughness during cylinder grinding and the theory of fuzzy-neural network, a surface roughness intelligent prediction model is developed in this paper. The feed, speed, and the vibration data are the inputs for the model. An accelerometer is used to gather the vibration signal in real time. The model is used in the grinding experiment, and verifies the feasibility of the proposed model.


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