Research on Process Parameter Optimization of the High-Neck Flange Closed Rolling Based on the Orthogonal Experimental Design

2014 ◽  
Vol 494-495 ◽  
pp. 461-465 ◽  
Author(s):  
Bao Shou Sun ◽  
Zhe Hong ◽  
Long Qing Xu ◽  
Xue Dao Shu ◽  
Bo Qin Gu ◽  
...  

This paper simulates the process of the high-neck flange closed rolling on DEFORM-3D and optimizes the rolling process parameter by analyzing the results based on the orthogonal experimental design. For the high-neck flange, the results show that the effects on ellipticity are in the order of the mandrel feed speed, the main roll rotational speed and initial blank temperature. The former two factors show the significance while the initial blank temperature does not show that.

2013 ◽  
Vol 827 ◽  
pp. 105-111
Author(s):  
Man Ping Yang ◽  
Feng Zhang ◽  
Shuo Lan Li ◽  
Wan Cheng Xi

In this paper, the orthogonal experimental design method is used to study the influences of various factors on unstable water flooding development effects aiming at the seven geological reservoir factors and five engineering factors that influence the unstable water flooding development effects of anisotropic reservoirs. Twenty seven (27) experimental programs are proposed in this paper. Compared with conventional water flooding, most of them can increase the recovery efficiency in a certain degree and the best one can increase it by 2.73%. The visual analyses of range and variance on the experimental results indicate that the key factors affecting the recovery efficiency increase of unstable water flooding are working system, amplitude of fluctuation, relative waterflood frequency and waterflood timing; the moderate factors are reservoir rhythmicity, capillary pressure, water injection cycle and the wettability; and the minor factors are permeability ratio, rock compressibility, viscosity of crude oil and the coefficient of variation. The development engineering factors have the highest influence, followed by the geological factors. An optimum program is achieved after optimizing the development engineering parameters.The average EOR efficiency it achives is 3.83%,which is higher than the preferred plan in the orthogonal experimental design,the parameter optimization effect is scientific and rreasonable.


Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1716
Author(s):  
Da-Wei Zhang ◽  
Bing-Kun Liu ◽  
Sheng-Dun Zhao

The thread and spline synchronous rolling (TSSR) process is a new developed rolling process, which can form the different profiles simultaneously in the process and can ensure the consistency of the relative position of different profiles of parts. However, the multi-meshing motions are intercoupling and the multi-deformation characteristics are intercoupling during the forming process. It can easily result in dimension overshoot, and even does not make the synchronous rolling process go smoothly. Exploring the influence of controllable processing parameters on the synchronous rolling process, especially the geometric parameters of rolled parts, is helpful to determine the parameters and control the size error for a smooth rolling process. Thus, in this paper, the effects of controllable geometric parameters and motion parameters such as billet diameter, radial feed-in speed, and rotational speed of synchronous rolling die on the TSSR process have been studied. The synchronous rolling experimental scheme was determined using an orthogonal experimental design method, and the geometric parameters of different tooth profiles of rolled parts were measured and analyzed. The experimental results indicated that: the uncoordinated meshing movement between different tooth profiles is more likely to cause tooth error of the splined section of the part; variations of the processing parameters are more likely to cause fluctuations in the size of the splined section of the part, and change of the billet diameter mainly affects the outside diameter of the threaded and splined sections, and the threaded and splined pitches are mainly affected by the motion parameters of the synchronous rolling die; the motion parameters of the rolling die should be matched and the lower rotational speed needs to match the lower radial feed-in amount per revolution; the ideal dimensional accuracy can be obtained by using an appropriate processing parameter combination, for example, the pitch error of the splined section of the part is less than 0.5 μm under one set of experimental conditions in this paper.


2018 ◽  
Vol 43 (7) ◽  
pp. 2571-2582 ◽  
Author(s):  
Dengcheng Liu ◽  
Shixiang Xia ◽  
Houwen Tang ◽  
Di Zhong ◽  
Bohan Wang ◽  
...  

2015 ◽  
Vol 4 (2) ◽  
pp. 50-55
Author(s):  
Sandra J Nendissa ◽  
Rachel Breemer ◽  
Nikholaus Melamas

This objectives of this research were both to study and determine the best level of concentration of yeast Saccharomyces cereviseae and period of fermentation on the quality of tomi-tomi vinegar (Flacourtia inermis). A completely randomized experimental design with two factors of treatment was applied in this research. The first factor was concentration of yeast S. cereviseae having four levels of tretament, i.e.: without the addition of yeast 0.5, 1 and 1.5 g yeast. The second factor was period fermentation with 1, 2, 3, 4, and 5 weeks. The result indicated that the concentration of yeast S. cereviseae 1.5 g and period fermentation 5 week produced a good tomi-tomi vinegar with total acids 51.22%, total dissolved solids 8.35, total sugar 8.07% and pH 5.40.


2020 ◽  
Vol 62 (2) ◽  
pp. 157-164 ◽  
Author(s):  
Kandhasamy Suganeswaran ◽  
Rathinasamy Parameshwaran ◽  
Thangamuthu Mohanraj ◽  
Balasubramaniyam Meenakshipriya

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