Cure Characteristics and Physical Properties of Imperata cylindrica Activated Carbon Filled SMR L Compounding

2015 ◽  
Vol 815 ◽  
pp. 44-48
Author(s):  
M.H. Fatin ◽  
N.Z. Noriman ◽  
Kamarudin Husin ◽  
M.Z. Salihin ◽  
N.R. Munirah ◽  
...  

The potential of activated carbon as a filler in rubber compound has been reviewed .Cure characteristics and physical properties ofImperataCylindricaactivated carbon filled natural rubber of Standard Malaysian Rubber (SMR L) were studied. SMR L was used as the elastomer and the composition of filler loading were varied from 0-50 parts per hundred rubber (phr). A semi-efficient vulcanization system was used throughout the study. The cure characteristics of the rubber compound was determined by using rheometer. The samples of hardness and resilience were measured by durometer shore A and Wallace Dunlop Tripsometer. Cure characteristics showed that cure time, t90and scorch time,t2increased as increased filler loading which indicate poor interaction between rubber and filler which slow down the vulcanization time. Minimum torque,MLand maximum torque,MHincreased as increased filler loading due to the low processability of the SMR L compounds. Crosslink density and hardness exhibit increment as increased filler loading due to increase rigidity of the SMR L compounds. The resilience will decrease correspondingly as increased in rigidity of the compounds.

2015 ◽  
Vol 815 ◽  
pp. 24-28
Author(s):  
N.R. Munirah ◽  
N.Z. Noriman ◽  
M.Z. Salihin ◽  
H. Kamarudin ◽  
M.H. Fatin ◽  
...  

The role of activated carbon (AC) in rubber compounds was investigated to better understand the reinforcing mechanism. The activated carbon filled styrene butadiene rubber vulcanizates (SBR-AC) using bamboo activated carbon as filler were prepared by using two-roll mill and cured at 160 °C. AC filler loading from 10 to 50 phr (part per hundred rubber) were used in this study. Study into the influences of filler loading on the cure characteristics, swelling behaviour and physical properties (hardness and resilience) of SBR-AC vulcanizates were carried out. It was observed that SBR-AC vulcanizates has better cure characteristics compared to the styrene butadiene rubber gum vulcanizate (SBR-GV) which is a non-filled vulcanizate. The results showed that the scorch time (ts2) decreased with increasing filler loading. The cure time (tc90) slightly decreased up to 20 phr before a rise as the filler loading increased. The minimum torque (ML) of SBR vulcanizate increased and the maximum torque (MH) decreased up to 20 phr but then increased with increasing filler loading. The cure rate index (CRI) of SBR-GV vulcanizate was higher than that of all SBR-AC vulcanizates. Up to 20 phr of filler loading, the CRI increased before a decline occurred as the filler loading increased. As expected, the hardness value of SBR-AC vulcanizates was higher compared to SBR-GV vulcanizate which has lower resilience. The hardness and crosslink density showed an increasing trend meanwhile the resilience was adversely affected by the increase in filler loading. Bamboo activated carbon showed some potential enhancement on the reinforcing and physical properties of the vulcanizates.


2013 ◽  
Vol 2 (4) ◽  
pp. 38-42
Author(s):  
Indah M.S. Sitorus ◽  
Yudha Widyanata ◽  
Indra Surya

By using a semi-efficient sulphur accelerated vulcanization system, an investigation of the effect of  alkanolamide on cure characteristics and hardness  properties of kaolin-filled natural rubber compounds was carried out. Alkanolamide was synthesized  from Refined Bleached Deodorized Palm Stearin (RBDPS) and diethanolamine. Alkanolamide was incorporated into the kaolin filled-natural rubber compound at 1.0; 3.0; 5.0 and 7.0 Parts per-Hundred RubbeR (phr). It was found that alkanolamide gave shorter scorch time and cure time. Alkanolamide also exhibited higher torque different,  crosslink density, and hardnessup to 5.0 phr and then decreased with further increasing the loading of alkanolamide.


2014 ◽  
Vol 679 ◽  
pp. 300-304
Author(s):  
Z. Norhafizah ◽  
N.Z. Noriman ◽  
A.M. Mustafa Al Bakri ◽  
M.H. Fatin ◽  
J.N.M. Ridhwan ◽  
...  

The effects on properties of recycle nitrile glove (NBRr) filled Epoxidised Natural Rubber (ENR 50) was studied. Compound was prepared by two roll mill at five different compositions of NBRr (5, 15, 25, 35 and 50 phr). Two different size ranges of NBRr particles i.e., 300μm-700μm (fine) and 3cm-5cm (coarse) were used. The properties of cure characteristics (cure time, scorch time, minimum torque, and maximum torque) and swelling test were determined. Results indicated that the incorporation of fine size NBRr loading on ENR 50 provides better improvement both on cure characteristics and swelling behaviour mainly at 15 phr of NBRr compared to the coarser size NBRr particles.


2013 ◽  
Vol 795 ◽  
pp. 550-553 ◽  
Author(s):  
I. Lokman Hakim ◽  
N.Z. Noriman ◽  
S.T. Sam ◽  
S.A.B. Shahnaz ◽  
S. Ragunathan

The effect of cure characteristics and hardness of LCr filled SMR L compound were investigated. The size of LCr were 20 25 mm in range. Six compounds; 0, 5, 15, 25, 35 and 50 per hundred rubber (phr) of LCr were prepared by using two roll mill at room temperature. Cure characteristics such as scorch time,t2, cure time,t90, minimum torque, ML, maximum torque, MH, and cure rate index (CRI), and hardness of LCr filled SMR L were examined using rheometer. Result indicated that, all results for t2, t90, ML and MH shows the decrease with increasing in filler loading. CRI shows the increasing value with increasing LCr loading. Hardness, Ha value increase slightly with increasing LCr loading.


2015 ◽  
Vol 815 ◽  
pp. 19-23
Author(s):  
Z. Norhafizah ◽  
N.Z. Noriman ◽  
H. Kamarudin ◽  
S.T. Sam ◽  
Hanafi Ismail ◽  
...  

Cure characteristics and physical properties of EPDM/rNBR filled bamboo fillers were studied. Results indicated that the addition of bamboo fillers has significant effects on EPDM/rNBR blends. The scorch time, t2decreased up to 25 phr fillers loading but increased further to 50 phr fillers loading. Cure time, t90increases as the increase in bamboo fillers in the blends. At a similar blend ratio fine sizes bamboo fillers in EPDM/rNBR (S1: ≤125μm) exhibited higher value of t2ad t90compared to EPDM/rNBR (S2: 125-250μm & S3: 250-500μm). The minimum torque, MLalso increases with increasing bamboo fillers in the blend. Meanwhile, the maximum torque, MHof the EPDM/rNBR filled bamboo fillers were in contrast. The hardness and degree of crosslink density of the blends increased with the increase in bamboo fillers and reduce percentage of resilience at all blends. The fine sizes of bamboo fillers contributed to the better properties compared to the coarse sizes and medium sizes.


2015 ◽  
Vol 815 ◽  
pp. 54-58 ◽  
Author(s):  
N.Z. Nik Yahya ◽  
Nik Noriman Zulkepli ◽  
Hussin Kamarudin ◽  
Hanafi Ismail ◽  
Sam Sung Ting ◽  
...  

Effects of different particle sizes of recycled nitrile glove (rNBRg) on curing characteristics and physical properties of natural rubber/styrene butadiene rubber/recycled nitrile glove (NR/SBR/rNBRg) blends were studied. The particle sizes of rNBRg were differentiated by the method of producing. S1 was obtained by cutting the rNBRg (whole glove) into smaller sheet; S2 was obtained by passing rNBRg through 2 rolls mill for 10 times; S3 was obtained by passing rNBRg through 2 rolls mill for 10 times and then mechanically grinded. NR/SBR/rNBRg blends were prepared at 50/30/20 composition using two roll mill at room temperature, with different particle sizes, rNBRg (S1), rNBRg (S2) and rNBRg (S3). Scorch time, cure time, minimum torque, maximum torque, crosslink density and hardness of the blends were examined. Results indicated that scorch time, cure time and minimum torque decreased as the rNBRg particle size decreased, while maximum torque and crosslink density increased. The rigidity of NR/SBR/rNBRg blends increased when smaller rNBRg particles were used, which explained the increased in hardness and decreased in resilience of the blends.


2013 ◽  
Vol 594-595 ◽  
pp. 634-638 ◽  
Author(s):  
N.Z. Nik Yahya ◽  
N.Z. Noimam ◽  
Hanafi Ismail ◽  
Mohd Arif Anuar Mohd Salleh ◽  
Santiagoo Ragunathan

Curing characteristics and swelling behavior of natural rubber/styrene butadiene rubber/recycled nitrile glove (NR/SBR/rNBRg) blends were investigated. Eleven composition ratio; 50/50/0, 50/40/10, 50/30/20, 50/20/30, 50/10/40, 50/0/50, 40/50/10, 30/50/20, 20/50/30, 10/50/40, and 0/50/50 of SMRL/SBR/rNBRg with the size of rNBRg ; 2.5 3.0 cm2 were prepared by using two roll mill at room temperature. Cure characteristics such as scorch time,t2, cure time,t90, minimum torque, ML, maximum torque, MH, and swelling behavior of SMRL/SBR/rNBRg ternary blends were examined. Results indicated that the scorch time and maximum torque of the NR/SBR/rNBRg blends decreased with increasing rNBRg content. The minimum torque of the blends increased as rNBRg content increased. The cure time of NR/SBR/rNBRg blends show a unique trend, which are depending on the domain rubber content. The increment in rNBRg content decreased the crosslink density of NR/SBR/rNBRg blends.


2013 ◽  
Vol 594-595 ◽  
pp. 735-739 ◽  
Author(s):  
Muhammad Ridhwan Jamalul Nasir ◽  
N.Z. Noimam ◽  
Hanafi Ismail ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Rosniza Hamzah

Cure characteristics and crosslink density of virgin acrylonitrile butadiene rubber/recycled acrylonitrile butadiene rubber (vNBR/rNBR) blends were studied. Three different size ranges of rNBR particles, i.e., 150 - 350 μm, 2.0-15.0 mm, and 5-10 cm were used in this study. The vNBR/rNBR blends with blend ratios of 95/5, 85/15, 75/25, 65/35, and 50/50 were prepared using a two roll-mill at room temperature. The characterization results of the blends show that scorch time, t2, of the vNBR/rNBR blends decreased with increased rNBR content as well as decreasing sizes of rNBR particles while cure time, t90of the vNBR/rNBR blends increase with increased rNBR content as well as increasing sizes of rNBR particles. Among all blend ratios, the vNBR/rNBR blends with smallest size of rNBR particles exhibit lowest minimum torque (ML) compared with the bigger particle sizes of it in vNBR/rNBR blends which resulted in more efficient processing. The maximum torque (MH) of all vNBR/rNBR blends shows the inclining trend with increased rNBR. The cross-linking density of vNBR/rNBR blends also show an increasing trend with increasing rNBR content.


2013 ◽  
Vol 812 ◽  
pp. 138-144 ◽  
Author(s):  
Mohamed Rahmah ◽  
Wan Zain Norazira ◽  
Shafie Nur Ashyikin ◽  
Mohd Nurazzi Norizan

Recently, aromatic oil (AO) is one of the substances that is typically used as a processing aid especially for high filler loadings in formulating rubber compound. Aromatic oil has disadvantages in that, it is hazardous to environment, toxic and has been labeled as carcinogenic. In this research, an epoxidised oil (EO) and aromatic oil were used to investigate the effect incorporation of oil onto the SBR/NR natural rubber vulcanizates (NR). From the result obtained, EO showed shorter cure time and scorch time as the oil loading were increased up to 20 pphr of EO. Physical properties such as hardness and rebound resilience of NR/EO vulcanisate were also investigated upon exposure to different humidity level in humidity chamber. At room temperature, the hardness of EO loading onto the SBR/NR vulcanisate is lower than AO loadings. Hardness was slightly decreased with increasing rate of humidity. There is great difference in hardness and rebound resilience values between AO and EO. Both hardness and rebound resilience were not affected by humidity. This implies the existence of good filler interaction with EO and rubber which do not impart changes in the hardness and resilience properties of rubber compound. Epoxidised oil has great promising potential to replace the carcinogenic aromatic oil as it has good overall performance and renewable in nature .


2011 ◽  
Vol 471-472 ◽  
pp. 845-850 ◽  
Author(s):  
Komethi Muniandy ◽  
Hanafi Ismail ◽  
Nadras Othman

Rattan for its potential as a new type of filler was investigated in natural rubber (NR) compounds. Natural rubber (NR) compounds were prepared by the incorporation of rattan at different loadings into a natural rubber matrix with a laboratory size two roll mill. The effect of rattan loading as filler on curing characteristics, tensile properties, morphological properties using scanning electron microscopy (SEM) and rubber–filler interaction of rattan filled natural rubber compound were studied in the filler loading range of 0 to 30 phr. The results indicate that the scorch time (ts2) and cure time (t90) shorten with increasing filler loading, whereas the maximum torque (MH) showed an increasing trend. As the filler loading increases, the tensile strength and elongation at break decreases whilst tensile modulus; stress at 100 % elongation and stress at 300 % elongation increased. The rubber filler interactions of the rubber compound decreased with increasing filler loading. SEM studies indicate that the increasing rattan loading weakens the rubber-rattan interactions.


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