Effect of the cure time on the Mechanical Properties of Silicone Rubber used as Socket Liners

This work is focused on the upper part of the prosthesis which is called a socket, it is in contact connect with the amputated part. The shear force between skin and socket, local pressure, sweating, and bacteria generation, all lead to skin inflammation and a bad smell. Consequently, the prosthesis became uncomfortable for a patient. To address this issue silicone rubber liners is proposed to use because it can absorb moisture, stress distribution, and anti-bacterial. The curing time and temperature are important factors for determining crosslink density, from the results obtained, can be noticed that, the cross-link density can greatly affect the silicone rubber properties, it can have a direct effect on the tensile strength, modulus of elasticity, percentage of elongation as well as the water absorption, and the cure time (15 min.) shoes the best resalt. As a result, using it making the prosthesis more comfortable and acceptable to the patient. In this paper, the effect of cure time on physical properties was studied.

Influence of the curing system on the physical-mechanical, dynamic properties, and aging resistance of ethylene–propylene–diene monomer formulations for applications at high temperatures

The effects of three curing systems on rheometric, morphological, physical-mechanical, thermal, and dynamic properties of ethylene–propylene–diene monomer (EPDM) composites was investigated. The influence of thermo-oxidative aging on crosslink density and physical-mechanical properties was studied. Based on a standard composition for application at high temperatures, EPDM formulations with semi-efficient vulcanization systems (ES), efficient vulcanization systems (ED), and peroxide curing systems (EP) were prepared. Experimental results indicated that EPDM compounds cured with efficient vulcanization systems exhibit the highest scorch time with an intermediate maximum torque value at 150°C. The filler dispersion in the elastomeric matrix was greater than 94%; however, the ED formulation showed a more pronounced decrease, with the increase in deformation indicating a greater filler–filler interaction. In comparison with those cured with peroxide and semi-efficient systems, EPDM formulations cured with an efficient system presented better thermal resistance and the crosslink density was sufficient to maintain the mechanical integrity, leading to an intermediate hardness value, tensile strength, modulus, and greater elongation at breaking. In summary, the results indicated that the efficient curing system was the most appropriate to be used in the envelope’s manufacture, due to the better performance of the mechanical properties associated with the better resistance to thermal aging.

Synthesis of Allyl Pentaerythritol Crosslinker based Polymer Hydrogels and Determination of the Crosslink Density

In this study, we report the synthesis and characterization of polymer hydrogels. The polymer gels have been prepared from acrylic acid (AA) monomer using allyl pentaerythritol as the crosslinker in the presence of potassium persulfate initiator. The synthesized polymer gels have been characterized by Fourier-transform infrared (FT-IR) spectroscopy. The swelling capacity and crosslink density of the synthesized polymer gels have been determined and it was found that some of the polymer samples behave like super-absorbent polymers. These polymeric-gels can be utilized in various applications viz. as a catalyst for dye removal, for anion removal from water and for heavy metal removal etc.

PROCESS MODELLING THE CURE OF BISPHENOL-A EPOXY/JEFFAMINE SYSTEM USING ICME

The prediction of thermo-mechanical properties of a thermoset resin at different stages of cure is a complex process. An Integrated Computational Material Engineering (ICME) approach is used to predict the properties of a EPON828/Jeffamine D230 system. The proposed framework integrates two length scales - nano and microscale. Molecular Dynamics (MD) is used to predict the volume shrinkage and mechanical properties of the epoxy resin as a function of the progressing crosslink density at room temperature using the Reactive Interface forcefield (IFF-R). The predicted resin properties show good agreement with the literature, proving that IFF-R can be reliably used for this purpose. Once characterized, the predicted properties are used to further predict the effects of cure shrinkage and property transformation on the bulk-level composite residual stresses. P. P. DESHPANDE

Characterization of Cure Behavior in Epoxy Using Molecular Dynamics Simulation Compared with Dielectric Analysis and DSC

The curing behavior of a thermosetting material that influences the properties of the material is a key issue for predicting the changes in material properties during processing. An empirical equation can describe the reaction kinetics of the curing behavior of an investigated material, which is usually estimated using experimental methods. In this study, the curing process of an epoxy resin, the polymer matrix in an epoxy molding compound, is computed concerning thermal influence using molecular dynamics. Furthermore, the accelerated reaction kinetics, which are influenced by an increased reaction cutoff distance, are investigated. As a result, the simulated crosslink density with various cutoff distances increases to plateau at a crosslink density of approx. 90% for the investigated temperatures during curing time. The reaction kinetics are derived according to the numerical results and compared with the results using experimental methods (dielectric analysis and differential scanning calorimetry), whereby the comparison shows a good agreement between experiment and simulation.

Production of Rigid Polyurethane Foams Using Polyol from Liquefied Oil Palm Biomass: Variation of Isocyanate Indexes

Development of polyurethane foam (PUF) containing bio-based components is a complex process that requires extensive studies. This work reports on the production of rigid PUFs from polyol obtained via liquefaction of oil palm empty fruit bunch (EFB) biomass with different isocyanate (NCO) indexes. The effect of the NCO index on the physical, chemical and compressive properties of the liquefied EFB-based PUF (EFBPUF) was evaluated. The EFBPUFs showed a unique set of properties at each NCO index. Foaming properties had affected the apparent density and cellular morphology of the EFBPUFs. Increasing NCO index had increased the crosslink density and dimensional stability of the EFBPUFs via formation of isocyanurates, which had also increased their thermal stability. Combination of both foaming properties and crosslink density of the EFBPUFs had influenced their respective compressive properties. The EFBPUF produced at the NCO index of 120 showed the optimum compressive strength and released the least toxic hydrogen cyanide (HCN) gas under thermal degradation. The normalized compressive strength of the EFBPUF at the NCO index of 120 is also comparable with the strength of the PUF produced using petrochemical polyol.

Effect of the Epoxide Contents of Liquid Isoprene Rubber as a Processing Aid on the Properties of Silica-filled Natural Rubber Compounds

In this study, we examined the feasibility of using epoxidized liquid isoprene rubber (E-LqIR) as a processing aid for truck and bus radial (TBR) tire treads and investigated the effects of the epoxide content on the wear resistance, fuel efficiency, and resistance to extraction of the E-LqIRs. The results confirmed that, compared to the treated distillate aromatic extract (TDAE) oil, the E-LqIRs could enhance the filler–rubber interactions and reduce the oil migration. However, the consumption of sulfur by the E-LqIRs resulted in a lower crosslink density compared to that of the TDAE oil, and the higher epoxide content decreased the wear resistance and fuel efficiency because of the increased glass-transition temperature (Tg). In contrast, the E-LqIR with a low epoxide content of 6 mol% had no significant effect on the Tg of the final compound and resulted in superior wear resistance and fuel efficiency, compared to those shown by TDAE oil, because of the higher filler–rubber interactions.

Crosslink density and mechanical property evolution during the curing of polyurethane-urea/sodium silicate hybrid composites

In order to understand the evolution of the structure–property relationship between the crosslink density and mechanical properties of polyurethane-urea/sodium silicate (PU/SS) hybrid composites, a series of PU/SS composites with 2.5 wt% organofunctional silanes and pure PU/SS composites are investigated at different curing time. Mechanical properties, the fracture surface morphology, and thermo-mechanical properties of these PU/SS composites are characterized by electron omnipotence experiment machine, scanning electron microscope, and dynamic mechanical analysis (DMA), respectively. The mechanical test results show the strength and fracture toughness of the PU/SS composites first increase and then stabilize during cure, and the modification leads to PU/SS composites with significantly higher mechanical properties. Further, the morphology of fractured samples also reveals that the longer curing time and the modification of the PU/SS composites means a higher curing degree. Moreover, the increase in the crosslink density calculated from the DMA tests quantitatively confirmed the positive influence of the curing time and the modification in enhancing mechanical properties. In addition, it is also found that the mechanical properties of the PU/SS composites not only depend on the crosslink density but also on the well-dispersed hybrid PU/SS system.