Experiment Research on ZrO2 Engineering Ceramics with Abrasive Belt Grinding

2014 ◽  
Vol 1017 ◽  
pp. 92-97 ◽  
Author(s):  
Die Zhang ◽  
Yun Huang ◽  
Xian Yin ◽  
Li Qi Zhou ◽  
Yu Hang Yang ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Material Removal ◽  
Removal Rate ◽  
Grinding Force ◽  
Belt Grinding ◽  
Workpiece Surface ◽  
Engineering Ceramics ◽  
Abrasive Belt ◽  
Belt Speed ◽  
Cutting Model

Abrasive belt grinding experiments of ZrO2Engineering Ceramics are carried out by using 4 different abrasive belts. The orthogonal test with zirconia-corundum belt was to get the best grinding parameter, the amount of material removal workpiece surface roughness and belt wear were measured to get the best grinding parameter.In this paper,the influence of abrasive belt granularity and different grinding parameters to grinding efficiency and workpiece surface quality throughout the process of grinding ZrO2Engineering Ceramics was analyzed. Analysis wear mechanism of engineering ceramics based on the Abrasive cutting model by observing the surface morphology. The results show that increasing the grinding force or the abrasive belt granularity can decrease the workpiece surface roughness;With the abrasive belt speed or grinding force increasing,the material removal rate and the wear ratio to some extent, but brittle fracture is occued easily on its surface when exceeds the critical value; When the abrasive belt speed is 19m/s,the grinding force is 15N and the abrasive belt granularity is 120#, ZrO2Engineering Ceramics grinding effects reach the best.

Experiment and Surface Roughness Prediction Model for Ti-6Al-4V in Abrasive Belt Grinding

2016 ◽  
Vol 1136 ◽  
pp. 42-47 ◽  
Author(s):  
Ya Xiong Chen ◽  
Yun Huang ◽  
Gui Jian Xiao ◽  
Gui Lin Chen ◽  
Zhi Wu Liu ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Response Surface Methodology ◽  
Response Surface ◽  
Great Influence ◽  
Grinding Force ◽  
Work Piece ◽  
Belt Grinding ◽  
Abrasive Belt ◽  
Belt Speed ◽  
Feeding Speed

In abrasive belt grinding, abrasive belt granularity, abrasive belt speed,feeding speed and grinding force have a great influence on the surface roughness. In order to predicate the surface roughness of Ti-6Al-4V,a response surface methodology are used to build the model to predict surface roughness,and the influence of various parameters on surface roughness was analysed. The research shows that with the abrasive belt granularity and abrasive belt speed increasing,the work piece surface roughness decreases;with the grinding force and feeding speed increasing,the work piece surface roughness increases. Through the test,the response surface methodology with high prediction accuracy,provides a theoretical basis for the reasonable selection of abrasive belt grinding parameters.

Optimization Design for Gun-Receiver Materials Belt Grinding Based on Orthogonal Experimental Method and Grey Relational Analysis

2013 ◽  
Vol 797 ◽  
pp. 55-60
Author(s):  
Yu Hui Chen ◽  
Yun Huang ◽  
Yao Huang
Keyword(s):  
Surface Roughness ◽  
Material Removal Rate ◽  
Grey Relational Analysis ◽  
Material Removal ◽  
Optimization Design ◽  
Removal Rate ◽  
Belt Grinding ◽  
Abrasive Belt ◽  
Relational Analysis ◽  
Grey Relational

In order to change the current situation of gun-receiver manual polishing, the paper presents a new process for abrasive belt grinding of gun-receiver material (C50 steel). Orthogonal test were conducted with abrasive belt grinding of C50 steel to do research on material removal rate and surface roughness. The best parameter combination to the optimization design which can guarantee high material removal rate and low surface roughness was obtained by using grey relational analysis method and verified by experiments. The above mentioned research not only can improve the removal rate of C50 steel, but also do help to prolong the service life of the belt. Whats more, it can guide a theoretical significance and practical value to the production practice.

scholarly journals Study on the Effect of Grinding Pressure on Material Removal Behavior Performed on a Self-Designed Passive Grinding Simulator

2021 ◽  
Vol 11 (9) ◽  
pp. 4128
Author(s):  
Peng-Zhan Liu ◽  
Wen-Jun Zou ◽  
Jin Peng ◽  
Xu-Dong Song ◽  
Fu-Ren Xiao
Keyword(s):  
Residual Stress ◽  
Surface Roughness ◽  
Service Life ◽  
Material Removal ◽  
Removal Rate ◽  
Grinding Force ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Grinding Temperature ◽  
Grinding Efficiency

Passive grinding is a new rail grinding strategy. In this work, the influence of grinding pressure on the removal behaviors of rail material in passive grinding was investigated by using a self-designed passive grinding simulator. Meanwhile, the surface morphology of the rail and grinding wheel were observed, and the grinding force and temperature were measured during the experiment. Results show that the increase of grinding pressure leads to the rise of rail removal rate, i.e., grinding efficiency, surface roughness, residual stress, grinding force and grinding temperature. Inversely, the enhancement of grinding pressure and grinding force will reduce the grinding ratio, which indicates that service life of grinding wheel decreases. The debris presents dissimilar morphology under different grinding pressure, which reflects the distinction in grinding process. Therefore, for rail passive grinding, the appropriate grinding pressure should be selected to balance the grinding quality and the use of grinding wheel.

INVESTIGATION OF SINGLE-POINT DRESSING OVERLAP RATIO AND DIAMOND-ROLL DRESSING INTERFERENCE ANGLE ON SURFACE ROUGHNESS IN GRINDING

2010 ◽  
Vol 34 (2) ◽  
pp. 295-308 ◽  
Author(s):  
Akram Saad ◽  
Robert Bauer ◽  
Andrew Warkentin
Keyword(s):  
Surface Roughness ◽  
Material Removal Rate ◽  
Empirical Model ◽  
Material Removal ◽  
Removal Rate ◽  
Single Point ◽  
Experimental Conditions ◽  
Workpiece Surface ◽  
Different Depths ◽  
Overlap Ratio

This paper investigates the effect of both single-point and diamond-roll dressing techniques on the workpiece surface roughness in grinding. Two empirical surface roughness models are studied – one that incorporates single-point dressing parameters, and another that incorporates diamond-roll dressing parameters. For the experimental conditions used in this research, the corresponding empirical model coefficients are found to have a linear relationship with the inverse of the overlap ratio for single-point dressing and the interference angle for diamond-roll dressing. The resulting workpiece surface roughness models are then experimentally validated for different depths of cut, workpiece speeds and dressing conditions. In addition, the models are used to derive a relationship between overlap ratio for single-point dressing, and interference angle for diamond-roll dressing such that both dressing techniques produce a similar surface finish for a given material removal rate.

Investigation of Grinding Force and Surface Integrity of IC10 in Creep Feed Grinding

2020 ◽  
Author(s):  
Jun-chen Li ◽  
Wen-hu Wang ◽  
Rui-song Jiang ◽  
Xiao-fen Liu ◽  
Huang Bo ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Material Removal ◽  
Normal Force ◽  
Removal Rate ◽  
Tangential Force ◽  
Grinding Force ◽  
Wheel Speed ◽  
Creep Feed Grinding ◽  
Creep Feed

Abstract The IC10 superalloy material is one of the most important materials for aero-engine turbine blade due to its excellent performances. However, it is difficult to be machined because of its special properties such as terrible tool wear and low machined efficiency. The creep feed grinding is widely used in machining IC10 superalloy due to the advance in reducing tool wear, improving material removal rate and surface quality. The creep feed grinding is a promising machining process with the advantages of high material removal rate due to large cutting depth, long cutting arc and very slow workpiece, and its predominant features might have significant influence on the grinding force and surface quality for the workpiece. Hence, it is of great importance to study the grinding force and surface integrity in creep feed grinding IC10 superalloy. In this paper, a series of orthogonal experiments have been carried out and the effects of grinding parameters on the grinding force and the surface roughness are analyzed. The topographies and defects of the machined surface were observed and analyzed using SEM. The results of the experiments show that the tangential force is decreased with the workpiece speed increasing. However, there is no significant change in tangential force with the increasing of grinding depth and wheel speed. The normal force is decreased with the workpiece speed increasing when the workpiece speed is less than 150 mm/min, but when the workpiece speed is more than 150 mm/min the normal force is increased tardily. Moreover, the normal force is increased sharply with the increase of grinding depth and is increased slowly with the increase of wheel speed. In general, the surface roughness is increased with workpiece speed and grinding depth increasing, while the trend of increase corresponding that of workpiece speed is more evident. The value of the surface roughness is decreased with wheel speed increasing. And it is found out that the main defect is burning of the IC10 superalloy material in creep feed grinding by energy spectrum analysis of some typical topography in this study.

The Analysis of Four-Axis Belt Grinding for Marine Propeller Blade

2010 ◽  
Vol 154-155 ◽  
pp. 647-653
Author(s):  
Jian Qiang Wu ◽  
Yun Huang ◽  
Zhi Huang
Keyword(s):  
Material Removal Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Structural Features ◽  
Free Form ◽  
Marine Propeller ◽  
Propeller Blade ◽  
Belt Grinding ◽  
Abrasive Belt ◽  
Grinding Machine

Marine propeller blade is composite of the free form surface, its machining method has been a difficult thing. The blade is processed by 4-axis belt grinding machine in this experiment, this paper analyze that the wear of the abrasive belt and the processing precision and the material removal rate of the blade according to the grinding performance of the blade material, the structural features of the vane, and the theory of 4-aixs belt grinding machine. Draw formulas with time for the belt wear height and the actual grinding depth. The life expectancy of the ceramic abrasive belt is the longest, and its the material removal rate is maximum in Three kinds of belt，and when the belt line speed is 30m/s or so, the material removal rate is maximum.

Parameters Optimization of the Ultrasonic External Cylindrical Lapping Process for Nano ZTA Engineering Ceramics Using Response Surface Methodology

2007 ◽  
Vol 364-366 ◽  
pp. 733-738
Author(s):  
Feng Jiao ◽  
Bo Zhao ◽  
Chuan Shao Liu ◽  
Xun Sheng Zhu
Keyword(s):  
Surface Roughness ◽  
Response Surface Methodology ◽  
Response Surface ◽  
Material Removal Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Parameters Optimization ◽  
Response Models ◽  
Engineering Ceramics ◽  
Surface Response

Aimed at the precision machining characteristics of nano ZTA engineering ceramics external cylindrical components, ultrasonic aided lapping experiments were carried out adopting inhouse developed ultrasonic external cylindrical lapping device with solid abrasive material. To obtain minimum surface roughness with constraint of the material removal rate, response surface methodology (RSM) was adopted to analyze the experimental data, and suitable experiment design was chosen to fit the response surface in this research. Second-order surface response models of surface roughness and material removal rate were developed respectively, and the influence laws of lapping parameters on surface roughness and material removal rate were clarified according to the built models. Finally, parameters optimization of the ultrasonic external cylindrical lapping process for nano ZTA engineering ceramics was realized using surface response methodology.

Study on the Mechanism of Engineering Ceramics in Rotary Ultrasonic-Vibration Grinding

2013 ◽  
Vol 372 ◽  
pp. 158-164
Author(s):  
Chang Chun Yu
Keyword(s):  
Fracture Mechanics ◽  
Ultrasonic Vibration ◽  
Material Removal Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Grinding Force ◽  
Paper Analysis ◽  
Engineering Ceramics

This paper analysis the process of Al2O3 engineering ceramics grinding and study the mechanism of rotary ultrasonic-vibration grinding. Then setting the model of the material removal rate and grinding force, which is based on Creasing fracture mechanics. Results indicate rotary ultrasonic-vibration grinding can apparently improve the material removal rate and cut down the grinding force.

Research on Grinding Force and Surface Roughness Based on the Abrasive Belt Grinding to Magnesium Alloy

2009 ◽  
Vol 610-613 ◽  
pp. 915-919 ◽  
Author(s):  
Yun Huang ◽  
Xin Li ◽  
Su Qin Luo ◽  
Zhi Huang
Keyword(s):  
Surface Roughness ◽  
Magnesium Alloy ◽  
Processing Parameters ◽  
Grinding Force ◽  
Belt Grinding ◽  
Alloy Matrix ◽  
Abrasive Belt ◽  
Matrix Quality ◽  
The Neural Networks ◽  
Pre Treatment

Magnesium alloy matrix quality is important for the quality of coating on the surface, and thus affecting the final performance of magnesium alloy. This paper developed a method to the abrasive belt grinding as a pre-treatment process for magnesium alloy. Based on the orthogonal test in the abrasive belt grinding of magnesium alloy, the effect of the processing parameters on grinding force and roughness has been studied. Finally, a predicting model of the grinding force and surface roughness was established by means of the neural networks. This model was verified from both the theoretical and experimental facets. The results showed that the model can be used to describe the influence of some machine tool inputs

Finishing Advanced Surface of Magnesium Alloy Tube Based on Abrasive Belt Grinding Techology

2009 ◽  
Vol 610-613 ◽  
pp. 975-978 ◽  
Author(s):  
Zhi Huang ◽  
Yun Huang ◽  
Yue Yu Wu ◽  
Wei Wen Zhang
Keyword(s):  
Surface Roughness ◽  
Magnesium Alloy ◽  
Feed Speed ◽  
Tube Surface ◽  
Belt Grinding ◽  
Surface Machining ◽  
Abrasive Belt ◽  
Belt Speed ◽  
Abrasive Grain ◽  
Alloy Tube

A new maching method of pretreatment magnesium alloy surface was design based on abrasive belt grinding technology, which offered a kind of technology for magnesium alloy tube surface machining. Experimental results indicated that abrasive grain granularity, belt speed and workpiece feed speed play an important role in grinding for magnesium alloy tube surface, which made magnesium alloy tube surface roughness from 0.22 um to 2.93 um with 400 grade to 80 grade on abrasive grain granularity of belt, raise the belt speed to reduce surface roughness, but raise workpiece feed speed to deteriorate roughness.

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