Optimization by Grey Relational Analysis of EDM Parameters on Machining Ti-6Al-4V

2010 ◽  
Vol 139-141 ◽  
pp. 540-544 ◽  
Author(s):  
Zhi Ping Xie ◽  
Ji Ming Zheng ◽  
Bian Li Quan
Keyword(s):  
Taguchi Method ◽  
Process Parameters ◽  
Material Removal Rate ◽  
Grey Relational Analysis ◽  
Material Removal ◽  
Removal Rate ◽  
Electrode Wear ◽  
Relational Analysis ◽  
Wear Ratio ◽  
Grey Relational

In this paper, parameter optimization of the electrical discharge machining process to Ti–6Al–4V alloy considering the multiple responses using the Taguchi method and grey relational analysis is reported. The multi-response optimization of the process parameters are material removal rate (MRR) and electrode wear rate (EWR). The machining parameters including discharge current, voltage, pulse on time and duty factor. Experiment based on the orthogonal array, The optimized process parameters simultaneously leading to a lower electrode wear ratio and higher material removal rate are then verified through a confirmation experiment. The experimental result for the optimal setting shows that there is considerable improvement in the process. The validation experiments show an improved electrode wear ratio of 2.8%, material removal rate of 45.8% when the Taguchi method and grey relational analysis are used.

Optimization of WEDM Process Parameters of Hybrid Composites (A413 / B4C / Fly Ash) Using Grey Relational Analysis

2014 ◽  
Vol 592-594 ◽  
pp. 658-662 ◽  
Author(s):  
J. Milton Peter ◽  
J. Udaya Prakash ◽  
T.V. Moorthy
Keyword(s):  
Surface Roughness ◽  
Fly Ash ◽  
Process Parameters ◽  
Material Removal Rate ◽  
Grey Relational Analysis ◽  
Material Removal ◽  
Hybrid Composites ◽  
Removal Rate ◽  
Relational Analysis ◽  
Grey Relational

This paper presents an optimum method to find the significant parameters affecting Wire Electrical Discharge machining (WEDM) performance using Grey relational analysis. A413 Aluminium Alloy reinforced with 20 microns of Boron Carbide and 75 microns of Fly Ash, hybrid composites was fabricated using stir casting technique. Experiments have been conducted with the process parameters like pulse on time, pulse off time, wire feed, gap voltage and weight percentage reinforcement with three different levels. The influence of each parameter on the responses material removal rate and surface roughness is established using analysis of variances (ANOVA). The optimal machining-parameters setting for minimum surface roughness and maximum material removal rate was obtained by applying Grey relational analysis.

scholarly journals Multi-objective optimization of drilling parameters for orthopaedic implants

2020 ◽  
pp. 002029402094712
Author(s):  
Parvesh Antil ◽  
Sundeep Kumar Antil ◽  
Chander Prakash ◽  
Grzegorz Królczyk ◽  
Catalin Pruncu
Keyword(s):  
Experimental Study ◽  
Material Removal Rate ◽  
Surface Finish ◽  
Grey Relational Analysis ◽  
Material Removal ◽  
Removal Rate ◽  
Multi Objective Optimization ◽  
Multi Objective ◽  
Relational Analysis ◽  
Grey Relational

Titanium (Ti) and its alloys have gained immense popularity as biomaterials in recent years. Their excellent specific strength makes them outstanding materials for orthopaedic applications. However, in the orthopaedic application, precise micro-drilling (i.e. implants inserts) is required, which is very challenging for these materials. To overcome this issue, the present research proposes an experimental study corroborated with a multi-objective optimization by simulating the drilling under electric discharge machining of Ti-6Al-4V. Taguchi’s methodology–based L9 orthogonal array was used for the experimental study. Voltage, current, pulse on and pulse off were used as the input parameters for the experimental investigation. In order to achieve suitable precise drilling, the material removal rate and surface finish were used as response parameters. Here, by optimizing parameters of the precise drilling, it is possible to obtain high material removal rate and better surface finish simultaneously. The Grey relational analysis was adopted to analyse the output quality characteristics. The optimized results generated through the Grey relational analysis are highly accurate with respect to the experimental outcomes.

scholarly journals MACHINABILITY STUDY ON AL- 10% TIC COMPOSITES AND OPTIMUM SETTING OF DRILLING PARAMETERS IN ELECTROCHEMICAL MICRO MACHINING USING GREY RELATIONAL ANALYSIS

2014 ◽  
Vol 44 (4) ◽  
pp. 331-338
Author(s):  
S. DHARMALINGAM ◽  
P. MARIMUTHU ◽  
K. RAJA
Keyword(s):  
Material Removal Rate ◽  
Grey Relational Analysis ◽  
Material Removal ◽  
Removal Rate ◽  
Matrix Composites ◽  
Micro Machining ◽  
Machining Performance ◽  
Relational Analysis ◽  
Grey Relational Grade ◽  
Grey Relational

This paper investigates the influence of the process parameters like machining voltage, electrolyte concentration, frequency on the over cut and Material Removal Rate (MRR) on drilling of Al- 10% TiC Metal Matrix composites using Electrochemical Micro Machining (EMM) through taguchi methodology and grey relational analysis. Based on the analysis, optimum levels of parameters were determined and the same to validate through the confirmation test. Experimental results are in close agreement with the developed model. The confirmation results reveal that, there is considerable improvement in Material Removal Rate, Overcut. Grey relational grade are improved by 89.5 %, 57.9% and 95.16 % respectively. It is observed that the machining performance can be effectively improved with respect to initial parametric setting.

Optimization Design for Gun-Receiver Materials Belt Grinding Based on Orthogonal Experimental Method and Grey Relational Analysis

2013 ◽  
Vol 797 ◽  
pp. 55-60
Author(s):  
Yu Hui Chen ◽  
Yun Huang ◽  
Yao Huang
Keyword(s):  
Surface Roughness ◽  
Material Removal Rate ◽  
Grey Relational Analysis ◽  
Material Removal ◽  
Optimization Design ◽  
Removal Rate ◽  
Belt Grinding ◽  
Abrasive Belt ◽  
Relational Analysis ◽  
Grey Relational

In order to change the current situation of gun-receiver manual polishing, the paper presents a new process for abrasive belt grinding of gun-receiver material (C50 steel). Orthogonal test were conducted with abrasive belt grinding of C50 steel to do research on material removal rate and surface roughness. The best parameter combination to the optimization design which can guarantee high material removal rate and low surface roughness was obtained by using grey relational analysis method and verified by experiments. The above mentioned research not only can improve the removal rate of C50 steel, but also do help to prolong the service life of the belt. Whats more, it can guide a theoretical significance and practical value to the production practice.

scholarly journals Multi Performance Optimizationof Shoulder Milling Process Parameters of AA6063 T6 Aluminium Alloy by Taguchi Based GRA

2019 ◽  
Vol 8 (10S) ◽  
pp. 420-425
Keyword(s):  
Process Parameters ◽  
Grey Relational Analysis ◽  
Removal Rate ◽  
Analysis Data ◽  
Milling Process ◽  
Depth Of Cut ◽  
Analysis Method ◽  
Relational Analysis ◽  
Grey Relational Grade ◽  
Grey Relational

In this paper, a grey relational analysis method based on Taguchi is proposed to improve the multi-performance characteristics of VMC shoulder milling process parameters in the processing of AA6063 T6. Taking into account four process parameters such as coolant, depth of cut,speed and feed, there are three level of each process parameter in addition to two levels of coolant. 18 experiments were used by L18 orthogonal array using the taguchi method. Multi-performance features like surface roughness and material removal rate are used. Grey Relational Analysis method is used to obtain the Grey Relational Grade, and the multiperformance characteristics of the process are pointed out. Then, the Taguchi response table method and ANOVA are used to analysis data. In order to ensure the validity of the test results, a confirmation test was conducted. The study also shows that this method can effectively improve the multi-function characteristics of shoulder milling process.In his work microstructure and mechanical properties of AA6063 T6before and after shoulder milling have been investigated.

Sign in / Sign up

Export Citation Format

Share Document