Study of Carbon Fiber/Polycarbonate (CF/PC) Material Sandwich Structure for Vehicle Hood

2011 ◽  
Vol 287-290 ◽  
pp. 472-476
Author(s):  
Tso Liang Teng ◽  
Cho Chung Liang ◽  
Chien Jong Shih ◽  
Manh Trung Nguyen

Traffic accidents are the worldwide problem. Based on many reports in the word, the front parts of vehicle is the most likely to strike at pedestrians when the accident occurs. And the fatal injuries almost occurred to pedestrians when their head impact to the vehicle hood. So it’s necessary to reduce the pedestrian injuries as much as possible to enhance the safety characteristic, one of the most importance criteria for vehicles manufactures. In this study, the effect of sandwich structure with material of carbon fiber reinforced polycarbonate (CF/PC) will be concerned as vehicle bonnet change. The finite element model of headform impactor and Honda vehicle model was analyzed detail by LS-DYNA as simulation. The impact between headform impactor and original vehicle model or the carbon fiber reinforced polycarbonate material bonnet vehicle model was executed and the comparison result was shown. This study, the European Enhanced Vehicle-safety Committee/ Working Group 17 (EEVC/WG17) and NCAP requirements was adopted.

2013 ◽  
Vol 554-557 ◽  
pp. 1045-1054 ◽  
Author(s):  
Welf Guntram Drossel ◽  
Reinhard Mauermann ◽  
Raik Grützner ◽  
Danilo Mattheß

In this study a numerical simulation model was designed for representing the joining process of carbon fiber-reinforced plastics (CFRP) and aluminum alloy with semi-tubular self-piercing rivet. The first step towards this goal is to analyze the piercing process of CFRP numerical and experimental. Thereby the essential process parameters, tool geometries and material characteristics are determined and in finite element model represented. Subsequently the finite element model will be verified and calibrated by experimental studies. The next step is the integration of the calibrated model parameters from the piercing process in the extensive simulation model of self-piercing rivet process. The comparison between the measured and computed values, e.g. process parameters and the geometrical connection characteristics, shows the reached quality of the process model. The presented method provides an experimental reliable characterization of the damage of the composite material and an evaluation of the connection performances, regarding the anisotropic property of CFRP.


2020 ◽  
Vol 183 ◽  
pp. 107729 ◽  
Author(s):  
Ashutosh Pandey ◽  
Dilip Muchhala ◽  
Rajeev Kumar ◽  
Sriram S ◽  
A.N. Ch Venkat ◽  
...  

Author(s):  
UA Khashaba ◽  
Ramzi Othman ◽  
IMR Najjar

Scarf adhesive joints have attracted an increasing attention in joining/repairing of carbon fiber reinforced epoxy composite structures due to their zero eccentricity, which provides lower stress distribution across the adhesive layer and better aerodynamic surfaces compared to other bonded joints. The main objective of this study is to evaluate the performance of the scarf adhesive joints in carbon fiber reinforced epoxy composites under thermomechanical impact loads, which is very important for the aerospace and automotive industries. The adhesive was modified with optimum percentage of multiwalled carbon nanotubes. The impact tests were performed at 25 ℃, 50 ℃, and 75 ℃. The residual flexural properties of the unfailed impacted joints were measured using three-point bending test. Results from impact tests at 25 ℃, 50 ℃, and 75 ℃ showed improvement in the impact bending stiffness of the modified scarf adhesive joints by 8.3%, 7.4%, and 11.8% and maximum contact force by 15.6%, 21.3%, and 18.9%, respectively. The energy at failure of the modified scarf adhesive joints with multiwalled carbon nanotubes was improved by 15.2% and 16.4% respectively at 25 ℃ and 50 ℃. At test temperature of 75 ℃, the scarf adhesive joints have hysteresis load–displacement behavior and energy–time curve with rebound energy of 35% and absorbed (damage) energy of 65%. The residual flexural strength of the modified and unmodified scarf adhesive joints is 98.2% and 86.1% respectively, while their residual moduli have remarkable decrease to 71.7% and 81.3%.


2011 ◽  
Vol 65 (5) ◽  
pp. 863-865 ◽  
Author(s):  
J. Aurrekoetxea ◽  
J. Zurbitu ◽  
I. Ortiz de Mendibil ◽  
A. Agirregomezkorta ◽  
M. Sánchez-Soto ◽  
...  

2021 ◽  
Vol 8 (12) ◽  
pp. 125302
Author(s):  
N Prasanaa Iyer ◽  
N Arunkumar

Abstract The main aim of this work is to study thedamage tolerance of hybrid basalt and carbon fiber-reinforced composite subjected to low velocity impact (LVI) at different velocities, 2.89 m s−1 and 4.42 m s−1, simulated using a CEAST drop hammer testing machine and Dynamic Mechanical Analysis(DMA) were conducted to characterize the sample. In this article, the detailed failure mechanism of seven composite laminates (Basalt fiber/Bismaleimide(BMI)-diallyl Bisphenol A(DABA), Carbon fiber/BMI-DABA, Carbon and basalt fiber(hybrid fibers)/BMI-DABA) were studied under loading of LVI. Through the experiment, it was also substantiated that the hybrid fiber-reinforced composites possessed better damage tolerance and thermo mechanical properties than the homogenous fiber-reinforced composites. The hybrid fiber composites that were produced vary in the number of carbon fiber to basalt fiber ratio and stacking sequence. The impacted surface was analyzed at macro level by using Image J software. The impact force, the energy absorbed, and the deformation of the laminates under impact load were scrutinized extensively, and it was inferred that the basalt fiber intercalated with carbon fiber with BMI/DABA possessed the highest damage resistance than the other composite laminates under study. The highest peak force 5702 N and 9241 N with the highest elastic energy 4.8 J, 11.7 J and with lower deformation (3.85 mm, 6.09 mm) and deformation area (22.79 mm2, 28.09 mm2) was observed in the intercalated hybrid laminate.


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