Spark Plasma Sintering of Two Commercial Al2O3 Powders

2011 ◽  
Vol 412 ◽  
pp. 336-339 ◽  
Author(s):  
Zhen Hua Liu ◽  
Qin Ma ◽  
Jin Jun Lu

Al2O3 ceramic is prepared by spark plasma sintering (SPS) using two commercial α-Al2O3 powders at elevated sintering temperature. The relative density and average grain size of the prepared Al2O3 ceramics are measured and compared. One α-Al2O3 powder has good sintering property because the relative density of the prepared α-Al2O3 ceramic is higher than 97% while another α-Al2O3 powder has poor sintering property.

2021 ◽  
Author(s):  
Levent Koroglu ◽  
Cem Aciksari ◽  
Erhan Ayas ◽  
Emel Ozel ◽  
Ender Suvaci

Abstract SnO2 ceramics were fabricated by spark plasma sintering (SPS) and conventional (pressureless) sintering techniques by using undoped submicron SnO2 powders. The effect of sintering temperature and dwell time on the densification behavior, phase evolution and microstructural development of sintered ceramics were investigated. The relative density of SPSed ceramics increased when dwell time was raised from 1 to 10 min at 950ºC. However, full densification was prevented by the decomposition of SnO2 to Sn and O2(g). The decomposition starts after ~ 10 min at 950ºC. In parallel to this observations, as sintering temperature increases, amount of the elemental Sn in agglomerated form increases. On the other hand, the relative densities of conventionally sintered ceramics (at 1200ºC-1400ºC) were relatively low (i.e., 63 % relative density), and abnormal grain growth was observed due to the shift in sintering mechanisms to evaporation-condensation as a dominant mechanism. Since the undoped SnO2 ceramics, SPSed at 950°C for 5 min under 30 MPa exhibit 93 % relative density, high chemical purity, homogeneous grain size distribution and smaller average grain size, they demonstrate great potential as sputtering targets for production of high-quality thin film gas sensors.


2014 ◽  
Vol 2014 ◽  
pp. 1-10 ◽  
Author(s):  
Duk-Yeon Kim ◽  
Young-Hwan Han ◽  
Jun Hee Lee ◽  
Inn-Kyu Kang ◽  
Byung-Koog Jang ◽  
...  

Pure HA and 1, 3, 5, and 10 vol% multiwalled carbon nanotube- (MWNT-) reinforced hydroxyapatite (HA) were consolidated using a spark plasma sintering (SPS) technique. The relative density of pure HA increased with increasing sintering temperature, but that of the MWNT/HA composite reached almost full density at 900°C, and then decreased with further increases in sintering temperature. The relative density of the MWNT/HA composites increased with increasing MWNT content due to the excellent thermal conductivity of MWNTs. The grain size of MWNT/HA composites decreased with increasing MWNT content and increased with increasing sintering temperature. Pull-out toughening of the MWNTs of the MWNT/HA composites was observed in the fractured surface, which can be used to predict the improvement of the mechanical properties. On the other hand, the existence of undispersed or agglomerate MWNTs in the MWNT/HA composites accompanied large pores. The formation of large pores increased with increasing sintering temperature and MWNT content. The addition of MWNT in HA increased the hardness and fracture toughness by approximately 3~4 times, despite the presence of large pores produced by un-dispersed MWNTs. This provides strong evidence as to why the MWNTs are good candidates as reinforcements for strengthening the ceramic matrix. The MWNT/HA composites did not decompose during SPS sintering. The MWNT-reinforced HA composites were non-toxic and showed a good cell affinity and morphologyin vitrofor 1 day.


2008 ◽  
Vol 368-372 ◽  
pp. 1059-1061 ◽  
Author(s):  
Ai Bing Du ◽  
Zhi Xue Qu ◽  
Chun Lei Wan ◽  
Ruo Bing Han ◽  
Wei Pan

Spark plasma sintering was used to fabricate the LaPO4 ceramics and the effect of SPS holding time and sintering temperature on the densification and texture of LaPO4 ceramics were studied. The results revealed that holding time had no obvious influence on the densification of LaPO4 ceramics under the present process. The density increases with the increase of sintering temperature, when it reached 1350°C, the relative density kept nearly constant of 98.6 %. The preferred orientation of LaPO4 ceramics approximately increases with the increase of sintering temperature, but contrary impact in holding time.


2014 ◽  
Vol 616 ◽  
pp. 194-198 ◽  
Author(s):  
Jian Feng Zhang ◽  
Rong Tu ◽  
Takashi Goto

WC-Co-cBN composites were consolidated by SPS at 1373 to 1673 K under a moderate pressure of 100 MPa. The addition of cBN increased the starting and finishing temperature of shrinkage and decreased the relative density of WC-Co. The relative density of WC-(10-20 vol%) cBN composites was about 97-100% at 1573 K and decreased with increasing the sintering temperature to 1673 K due to the phase transformation of cBN to hBN. The highest hardness and fracture toughness of WC-Co-20 vol% cBN composite sintered at 1573 K were 23.2 GPa and 8.0 MP m1/2, respectively.


2002 ◽  
Vol 17 (3) ◽  
pp. 575-581 ◽  
Author(s):  
Tomonari Takeuchi ◽  
Claudio Capiglia ◽  
Nalini Balakrishnan ◽  
Yasuo Takeda ◽  
Hiroyuki Kageyama

Dense BaTiO3 ceramics consisting of fine grains were prepared using fine powder (average grain size of 0.06 μm; BT006) as a starting material and the spark plasma sintering (SPS) method. The powder was densified to >95% of theoretical x-ray density by the SPS process, and the average grain size of the resulting ceramics was <0.5 μm; the particle size of the initial powder significantly affects the grain size of the resulting SPS pellets. Fixed-frequency (100 kHz), room-temperature permittivity measurements of the BT006-SPS ceramics showed relatively low values (3000–3500) compared with those (typically 5000) for SPS ceramics consisting of larger grains (approximately 1 μm). Lower permittivity was attributed to poor development of ferroelectric domains in the ceramics, which originated from incomplete development of the tetragonal structure as well as the presence of a local orthorhombic structure.


2004 ◽  
Vol 449-452 ◽  
pp. 1109-1112 ◽  
Author(s):  
No Jin Park ◽  
Suck Jong Lee ◽  
In Sung Lee ◽  
Kyeong Sik Cho ◽  
Sung Jin Kim

In order to control the grain size of Cu-15.0Zn-8.1Al shape memory alloy, the spark plasma sintering (SPS) technique was applied. The sintering processes were carried out under different atmospheres with a different powder size. The sintered bodies were denser under the Ar+4%H2 gas atmosphere than under the 100% Ar gas. By using the small-sized powders, the fine microstructure with average grain size of 2~3􀀀 was obtained. With the large-sized powders, the single martensitic phase was observed with the average grain size of 70~72􀀀 . When the starting powders with different sizes were mixed, it is confirmed that the average grain size of the manufactured alloys was 15􀀀 , but the distribution of grain size was not uniform.


2006 ◽  
Vol 510-511 ◽  
pp. 1022-1025 ◽  
Author(s):  
Mikinori Hotta ◽  
Junichi Hojo

Sub-micron and nano-sized β-SiC powders were sintered with AlN and Y2O3 as sintering additives by spark plasma sintering (SPS). The sintered densities reached >95% of theoretical with a different molar ratio of AlN to Y2O3 at total amount of 10vol% and temperature of 1900oC for 10min in N2 atmosphere under a pressure of 30MPa. With increasing amount of the AlN additive, the size of SiC grains decreased and the shape changed from globular to columnar. The fully densified SiC at AlN:Y2O3=95:5mol% had an average grain size of 0.5-1µm and 50-100nm in diameter by using sub-micron and nano-sized SiC starting powders, respectively. Flexural strength of the specimen having grain size of 0.5-1µm was approximately 1200MPa at room temperature.


2006 ◽  
Vol 317-318 ◽  
pp. 917-920
Author(s):  
Jae Kwang Kim ◽  
Kyung Hun Kim ◽  
Yong Ho Choa ◽  
Jong Won Yoon ◽  
Kwang Bo Shim

Dense 8mol% yttria-stabilized zirconia (8YSZ) consisting of submicrometer-sized grains was prepared using spark plasma sintering (SPS) along with Al2O3 additives. The starting powder with average particle size of 50nm was densified to 98% of the relative density with short sintering time (5min) at 1200 while preserving a submicrometer grain size. The fracture toughness and bending strength showed maximum values of 2.54MPam1/2 and 380MPa at 2vol% alumina-added 8YSZ, due mainly to the higher relative density and small grain size. The electrical conductivity of 2vol% alumina-added 8YSZ was 0.0278 S/cm at 700 in airThus, alumina additions in 8YSZ using the SPS method are an effective process to improve the mechanical strength and electrical conductivity.


2021 ◽  
Vol 1035 ◽  
pp. 663-667
Author(s):  
Li Qiong An ◽  
Rong Wei Shi ◽  
Run Hua Fan ◽  
Takashi Goto

Y2Ti2O7 transparent ceramic was fabricated by reactive sintering using spark plasma sintering at 1673 K for 2.7 ks. The sintered body exhibited a cubic pyrochlore structure and uniform microstructure with an average grain size of 2.9 μm. The transmittance reached 73% at a wavelength of 2000 nm after annealing at 1023 K for 21.6 ks.


2012 ◽  
Vol 527 ◽  
pp. 32-37
Author(s):  
J. Grabis ◽  
Ints Šteins ◽  
Dz. Rašmane

TiN and TiN/TiBSubscript text2 nanoparticles with crystallite size of TiN in the range of 27–38 nm and TiBSubscript text2 in the range of 55–90 nm have been prepared by thermal plasma technique. The prepared nanoparticles and mechanical mixture of TiN with amorphous boron have been densified using spark plasma sintering and the microstructure and density of the samples were compared. The relative density of the samples with content of TiBSubscript text2 about 36 wt.% is in the range of 95.9–97.1% in dependence on the precursors. The higher relative density of the samples provided reactive sintering of TiN/B powder. The grain size of the composites in the range of 0.5–3 µm testified that spark plasma sintering intensified the grain growth in despite of the short sintering time.


Sign in / Sign up

Export Citation Format

Share Document