Observation of Fisheye Cracks around TiN and Al2O3 Inclusions in Repeatedly Quenched High Carbon Bearing Steel

2012 ◽  
Vol 566 ◽  
pp. 150-156 ◽  
Author(s):  
Koshiro Mizobe ◽  
Takashi Honda ◽  
Hitonobu Koike ◽  
Edson Costa Santos ◽  
Katsuyuki Kida ◽  
...  
Keyword(s):  
High Strength ◽  
Bearing Steel ◽  
Rolling Contact ◽  
High Wear Resistance ◽  
High Carbon ◽  
Austenite Grain Size ◽  
Repeated Heating ◽  
Austenite Grain ◽  
Prior Austenite Grain Size ◽  
Prior Austenite Grain

Martensitic high-carbon high-strength SAE 52100 bearing steel is one of the main alloys used for rolling contact applications where high wear resistance is required. Refining the prior austenite grain size through repeated heating is a process commonly used to enhance the material’s strength. In this work, the microstructure of repeatedly quenched Ti, N-rich ultra-clean SAE 52100 steel was investigated. The material was melted by an electric furnace and formed by continuous casting and forging, and the crack origin on the fracture surface was investigated. It was found repeated furnace quenching effectively refined the martenstic structure.

Influence of Repeated Quenching-Tempering on Fisheye Cracks around Tin and Al2O3 Inclusions in SAE 52100 Steel

2013 ◽  
Vol 300-301 ◽  
pp. 1298-1303 ◽  
Author(s):  
Koshiro Mizobe ◽  
Takashi Honda ◽  
Hitonobu Koike ◽  
Edson Costa Santos ◽  
Takuya Shibukawa ◽  
...  
Keyword(s):  
High Strength ◽  
Bearing Steel ◽  
Rolling Contact ◽  
High Carbon ◽  
Austenite Grain Size ◽  
Repeated Heating ◽  
Austenite Grain ◽  
Prior Austenite Grain Size ◽  
Quenching And Tempering ◽  
Prior Austenite Grain

Martensitic high-carbon high-strength SAE 52100 bearing steel has been widely used as the main alloys for rolling contact applications, and also at the components under bending and tension-compression. In order to enhance the material’s strength, refining the prior austenite grain size through repeated heating has been investigated. In this work, the microstructure of repeatedly quenched-tempered Ti, N-rich SAE 52100 steel was investigated. The material was melted by an electric furnace and formed by continuous casting and forging, and the crack origin on the fracture surface was investigated. It was found that repeated furnace quenching and tempering effectively refined the martenstic structure.

Quantitative Estimates of Repeatedly Quenched High Carbon Bearing Steel

2013 ◽  
Vol 372 ◽  
pp. 273-276 ◽  
Author(s):  
Kazuaki Nakane ◽  
Koshiro Mizobe ◽  
Edson Costa Santos ◽  
Katsuyuki Kida
Keyword(s):  
Evaluation Method ◽  
Structure Refinement ◽  
High Strength ◽  
Bearing Steel ◽  
Rolling Contact ◽  
High Wear Resistance ◽  
High Carbon ◽  
Austenite Grain Size ◽  
Repeated Heating ◽  
Prior Austenite Grain Size

Martensitic high-carbon high-strength SAE 52100 bearing steel is one of the main alloys used for rolling contact applications where high wear resistance is required. Refining the prior austenite grain size through repeated heating is a process commonly used to enhance the materials strength. In this work, the microstructure of repeatedly quenched Ti, N-rich ultra-clean SAE 52100 steel was investigated. The material was melted by an electric furnace and formed by continuous casting and forging, and the crack origin on the fracture surface was investigated. It was found repeated furnace quenching effectively refined the martenstic structure. In order to further understand the structure refinement we need to develop a new quantitative evaluation method. In this paper, the homology method is applied. We can estimate the situation of refinement quantitatively.

Effect of Repeated Quenching on the Rotating Bending Strength of SAE52100 Bearing Steel

2012 ◽  
Vol 457-458 ◽  
pp. 1025-1031 ◽  
Author(s):  
Koshiro Mizobe ◽  
Edson Costa Santos ◽  
Takashi Honda ◽  
Hitonobu Koike ◽  
Katsuyuki Kida ◽  
...  
Keyword(s):  
Fatigue Strength ◽  
Bending Strength ◽  
High Strength ◽  
Bearing Steel ◽  
Rolling Contact ◽  
High Wear Resistance ◽  
High Carbon ◽  
Austenite Grain ◽  
High Fatigue ◽  
Rotating Bending

Martensitic high carbon high strength SAE 52100 bearing steel is one of the main alloys used for rolling contact applications where high wear resistance are required. Due to its high fatigue strength, SAE 52100 is recently being used not only for the production of bearings but also shafts. Refining of prior austenite grain through repeated quenching is a procedure that can be used to enhance the material’s strength. In this work, the microstructure of repeatedly quenched SAE 52100 steel and its fatigue strength under rotating bending were investigated. It was found that repeated furnace heating and quenching effectively refined the martensitic structure and increased the retained austenite content. Repeated quenching was found to improve the fatigue strength of SAE 52100.

Induction Hardening of a 0.40 % C Novel Microalloyed Steel: Effects of Heating Rate on the Prior Austenite Grain Size

2018 ◽  
Vol 941 ◽  
pp. 64-70
Author(s):  
Vahid Javaheri ◽  
Nasseh Khodaei ◽  
Tun Tun Nyo ◽  
David A. Porter
Keyword(s):  
Grain Size ◽  
Heating Rate ◽  
Prior Austenite ◽  
Induction Hardening ◽  
High Wear Resistance ◽  
Heating Rates ◽  
Austenite Grain Size ◽  
Austenite Grain ◽  
Prior Austenite Grain Size ◽  
Prior Austenite Grain

This work explores the effect of heating rate on the prior austenite grain size and hardness of a thermomechanically processed novel niobium-microalloyed 0.40 % carbon low-alloyed steel intended for use in induction hardened slurry pipelines. The aim was to identify the heating rates that lead to the maximum hardness, for high wear resistance, and minimum prior austenite grain size, for high toughness. For this purpose, a Gleeble 3800 machine has been employed to simulate the induction hardening process and provide dilatometric phase transformation data. The prior austenite grain structure has been reconstructed from the EBSD results using a MatlabR script supplemented with MTEX texture and crystallography analyses. Heating rates ranged from 1 to 50 °C/s and the cooling rate was 50 °C/s. The results show that the prior austenite grain size greatly depended on the heating rate: compared to the lower heating rates, the maximum heating rate of 50 C/s produces remarkably fine prior austenite grains and a fine final martensitic microstructure after quenching. In addition, a relation between the heating rate and the deviation from equilibrium temperature has been established.

The Quantization of the Structure of Fisheyes via Homology Method

2013 ◽  
Vol 307 ◽  
pp. 409-414 ◽  
Author(s):  
Kazuaki Nakane ◽  
Koshiro Mizobe ◽  
Edson Costa Santos ◽  
Kida Katsuyuki
Keyword(s):  
Fatigue Strength ◽  
Evaluation Method ◽  
High Strength ◽  
Bearing Steel ◽  
Rolling Contact ◽  
High Wear Resistance ◽  
High Carbon ◽  
Optical Micrograph ◽  
High Fatigue ◽  
Rotating Bending

Martensitic high carbon high strength SAE 52100 bearing steel is one of the main alloys used for rolling contact applications where high wear resistance are required. Due to its high fatigue strength, SAE 52100 is recently being used not only for the production of bearings but also shafts. In this work, quenched SAE 52100 steel fatigue strength under rotating bending was investigated. Especially, we focus on “fisheye around inclusion” where the fatigue crack starts. Quantitative evaluation of its optical micrograph has not been enough carried out. In order to develop easy evaluation method for the fisheye area, we apply homology technique to the optical observation.

Effect of Twice Quenching on Prior Austenite Grains and Rotating Bending Fatigue Cracks in SUJ2 Steel

2014 ◽  
Vol 620 ◽  
pp. 443-448 ◽  
Author(s):  
Koshiro Mizobe ◽  
Wakana Matsuda ◽  
Masayuki Matsushita ◽  
Takuya Shibukawa ◽  
Katsuyuki Kida
Keyword(s):  
Prior Austenite ◽  
Fatigue Cracks ◽  
High Strength ◽  
Bearing Steel ◽  
Rolling Contact ◽  
Austenite Grain Size ◽  
Repeated Heating ◽  
Bending Fatigue ◽  
Rotating Bending Fatigue ◽  
Rotating Bending

Martensitic high-carbon high-strength SUJ2 bearing steel has been widely used as a main alloy for rolling contact applications, and also in components under bending and tension-compression. In order to enhance the material’s strength, refining the prior austenite grain size through repeated-heating was investigated in our previous work. In this work, we observed the microstructure of twice quenched N-rich SUJ2 steel and performed their rotating bending fatigue tests. It was found that most of cracks on the fracture surface originated from Al2O3 inclusions.

Influence of Annealing Conditions on the Austenite Size at the End of Soaking

2018 ◽  
Vol 941 ◽  
pp. 562-567 ◽  
Author(s):  
Matthieu Salib ◽  
Irene de Diego Calderon ◽  
Caio Ferreira de Melo ◽  
Luiz Paulo Mendonca e Silva ◽  
Artem Arlazarov
Keyword(s):  
Grain Size ◽  
Prior Austenite ◽  
High Strength Steels ◽  
High Strength ◽  
Austenite Grain Size ◽  
Austenite Grain ◽  
Wide Range ◽  
Prior Austenite Grain Size ◽  
Prior Austenite Grain ◽  
Soaking Temperature

Influence of chemical composition (C, Mn and Nb) and soaking temperature on the evolution of austenite grain size from a cold-rolled microstructure was studied on several Advanced High Strength Steels. A wide range of soaking temperatures was used to perform the heat treatments. Characterization of prior austenite grain size from the annealed samples using optical and confocal microscopes, Scanning Electron Microscope and Electron Back-Scattered Diffraction. Comparison of different methods was done to validate the methodology and the results were quite satisfactory. Concomitant effects of Manganese, Niobium, Carbon and of soaking temperature on the prior austenite grain size were analyzed and discussed. Important effect of Mn and Nb was underlined.

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