On a Modified Approach of Measuring Quench Severity and its Application

Instrumented methods for measuring the coefficient of heat transfer are difficult to implement in industrial quench systems. In 1985 Roy Kern presented a simple empirical method for calculating the quench severity of commercial quench systems using measured Jominy hardenability and a mid-radius (r/R=0.5) hardness of a 3-inch diameter 8640 or 4140 steel bar. A more general approach using the Kern methodology is presented here with hardness profile matching to determine the quench severity. Experiments were performed using 2-inch diameter bars of 8620 with a length to diameter ratio of 4. Test bars and Jominy bars were heat-treated following ASTM A255. Test bars were quenched using an experimental draft tube with a water velocity of 6 ft/s. An excel workbook was programmed to calculate the quenched hardness profile as a function of quench severity using prior austenite grain size and steel chemistry. Measured Jominy hardness and calculated hardenability were in good agreement provided the prior austenite grain size was incorporated into the calculations. Both the Kern method and hardness profile matching produced a quench severity equal to 1.45.

Effect of Initial Microstructure on the Toughness of Coarse-Grained Heat-Affected Zone in a Microalloyed Steel

Toughness of the coarse-grained-heat-affected-zone (CGHAZ) strongly depends on the prior austenite grain size. The prior austenite grain size is affected not only by chemical composition, thermal cycle, and dissolution of second-phase particles, but also by the initial microstructure. The effect of base metal microstructure (ferrite/pearlite obtained by air cooling and martensite obtained by water-quenching) on Charpy impact toughness of the CGHAZ has been investigated for different heat inputs for high-heat input welding of a microalloyed steel. A welding thermal cycle with a heat input of 100 kJ/cm and 400 kJ/cm were simulated on the MMS-300 system. Despite a similar microstructure in the CGHAZ of both the base metals, the average Charpy impact energy for the air-cooled base metal was found to be higher than the water-quenched base metal. Through thermo-kinetic simulations, it was found that a higher enrichment of Mn/C at the ferrite/austenite transformation interface of the CGHAZ of water-quenched base metal resulted in stabilizing austenite at a lower A1 temperature, which resulted in a coarser austenite grain size and eventually lowering the toughness of the CGHAZ.

Microstructurally small fatigue crack initiation behavior of fine and coarse grain simulated heat-affected zone microstructures in low carbon steels

Successive observation of fatigue crack initiation process was conducted on six types of thermally simulated HAZ microstructures to clarify the physical significance of fatigue life difference between coarse grain (CG) and fine grain (FG) heat-affected zone (HAZ) microstructures. The results showed the fatigue life-decreasing mechanism in the CGHAZ to be successfully explained by acceleration of the shear mode fatigue crack growth rate provided the crack is smaller than the prior austenite grain size, based on the following experimental results. In other words, the fatigue cracks initiated along the shear stress plane. In addition, the prior austenite grain size of crack initiation life with the FG and CGHAZ were comparable, since the shear mode fatigue crack growth rate of the CGHAZ was faster than that of the FGHAZ. As a result, the remaining fatigue life after the grain size crack initiation of the CGHAZ become shorter than that of the FGHAZ as a function of grain size difference.

EFFECT OF AUSTENITIC GRAIN SIZE ON THE PHASE TRANSFORMATION OF A NOVEL 6.5% Cr STEEL FOR FORGED COMPONENTS

In this paper the effect of quenching and tempering (Q&T) thermal treatment on mechanical properties of a novel 6.5% Cr steel for forged components is studied. The main innovation is in the increased hardenability following the higher Cr content with respect to the more common 5% Cr steel allowing to lower the content of other chemical elements aimed to achieve the target mechanical properties. Following to the high intrinsic hardenability of such steel based on the Cr content a poor effect of prior austenite grain size should be expected after quenching. Aim of this work is to evaluate such effect and to analyse the dependence of mechanical properties on it.

Heat Treatment and Austenitization Temperature Effect on Microstructure and Impact Toughness of an Ultra-High Strength Steel

Heat treatment parameters were varied to determine the effect of normalizing and austenitizing temperature on the properties of an ultra-high strength wrought steel. Normalizing temperature did not have a significant effect on strength and ductility. Higher normalizing temperatures led to an increase in final prior austenite grain size and a slight loss in toughness. Austenitizing temperature of 825 °C was insufficient to produce a fully austenitic structure prior to quenching and led to sub-par impact behavior. The best properties were obtained after austenitizing at 915 °C followed by water quenching; the resulting quasi static properties were shown to be a yield strength of 1380 MPa with an ultimate tensile strength of 1670 MPa and 12.5% total ductility. Charpy V-notch impact properties as high as 52 J at −40 °C and 75 J at 25 °C and the behavior were achieved using higher austenitizing temperatures as well.