Optimization Electro Discharge Machining of Ti-6Al-4V Alloy with Silicon Carbide Powder Mixed

2012 ◽  
Vol 566 ◽  
pp. 466-469 ◽  
Author(s):  
Mohsen Saboktakin Rizi ◽  
Gholam Reza Razavi ◽  
Mojtaba Ostadmohamadi ◽  
Ali Reza Havaie

The Ti-6Al-4V alloy is the most important and widely used titanium alloy which enjoys the welding, forging and machining capabilities. However brittle at high temperatures and low thermal conductivity caused restrictions to deformation and machining of this alloy. So advanced methods machining such as Electrical discharge machining has been developed for titanium and its alloys. One of the ways to improve the performance of electrical discharge machining method is to add the powder to the dielectric. Depending on the type of powder used the different results are achieved. In this study the effect of silicon carbide powder on electrical discharge machining of titanium alloys has been studied. Results suggest that the addition of silicon carbide powder in an electric discharge machining method reduces the roughness and rate filings will be taken. The experimental results showed that the addition of silicon carbide powder will have a positive effect on reducing corrosion of the electrode.

2014 ◽  
Vol 778-780 ◽  
pp. 767-770 ◽  
Author(s):  
Norimasa Yamamoto ◽  
Satarou Yamaguchi ◽  
Tomohisa Kato

Recently, ingots of silicon carbide have been adapted to be sliced by the wire-cut electrical discharge machining. Fast slicing, and the reduction in the loss are important for slicing of the wafer. In this paper, characteristic features of the electric discharge machining in the ion-exchange water and the fluorine-based fluid were compared for these improvement. The discharge was caused by a pulse voltage applied to a ingot of silicon carbide and the wire in machining fluid, and the slicing was proceeded. As a result, improvement of surface roughness and kerf loss was confirmed, for the first time. In addition, the improving methods for fast slicing were considered.


2021 ◽  
Vol 1018 ◽  
pp. 51-58
Author(s):  
Tran Thi Hong ◽  
Nguyen Van Cuong ◽  
Bui Thanh Danh ◽  
Le Hong Ky ◽  
Nguyen Hong Linh ◽  
...  

This study aims to minimize electrode wear (EW) and maximize material removal rate (MRR) in powder mixed electrical discharge machining (PMEDM) process of 9CrSi alloy steel with silicon carbide powder. To achieve these objectives, Taguchi method and Grey Relational Analysis (GRA) are applied to optimize one two-level and four three-level PMEDM process parameters, including Ton, Toff, CP, IP and SV in eighteen experiments based on an orthogonal array L18 (21 and 43). Results have provided a set of optimal PMEDM process parameters in which Ton has the strongest effect on SW and MRR while that of CP is insignificant. The obtained minimum EW and maximum MRR have been verified and proven by a PMEDM experiment using optimal process parameters. The proposed method can be further applied to optimize other PMEDM process parameters for different objectives.


Author(s):  
Asfana Banu ◽  
Mohammad Yeakub Ali

Electro discharge machining (EDM) process is a non-conventional and non-contact machining operation which is used in industry for high precision products. EDM is known for machining hard and brittle conductivematerials since it can melt any electrically conductive material regardless of its hardness. The workpiece machined by EDM depends on thermal conductivity, electrical resistivity, and melting points of the materials. The tool and the workpiece are adequately both immersed in a dielectric medium, such as, kerosene, deionised water or any other suitable fluid. This paper is reviewed comprehensively on types of EDM operation. A brief discussion is also done on the machining responses and mathematical modelling.


Author(s):  
Bruna Michelle de Freitas ◽  
Carlos augusto Henning Laurindo ◽  
Paulo Soares ◽  
Leticia Bemben

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