Road Load Spectrum Collection and Analysis of AMT Actuating Mechanism

2012 ◽  
Vol 605-607 ◽  
pp. 895-898
Author(s):  
Xi Hong Zou ◽  
Kai Qiao ◽  
Xiao Hui Shi
Keyword(s):  
Statistical Analysis ◽  
Boundary Conditions ◽  
Reliability Analysis ◽  
Strain Gauges ◽  
Fatigue Reliability ◽  
Load Spectrum ◽  
The Road ◽  
Road Load ◽  
Computer Aided ◽  
Automated Manual Transmission

Road load spectrum is not only the prerequisites of fatigue reliability analysis and test of AMT(Automated Manual Transmission) actuating mechanism, but also the input and boundary conditions of CAE(Computer Aided Engineering). Based on analysis of AMT motion and force, the measuring points of road load spectrum are determined, and the accelerometers and strain gauges are installed. Then the road load spectrum of AMT actuating mechanism is collected on Xiangfan Automobile Proving Ground according to related standards. At the same time the acquired road load spectrum is analyzed, such as pretreatment, repeatability checking and statistical analysis. The results indicate that the acquired road load spectrum is well reliable and repeatable, which provides effective basic data for design, analysis and verification of AMT actuating mechanism.

Statistical Analysis of Loader’s Drive Axle Housing Random Load Spectrum

2011 ◽  
Vol 338 ◽  
pp. 456-459 ◽  
Author(s):  
Bu Zheng Wen ◽  
Jian Min Li ◽  
Zhong Tao Pei ◽  
Sheng Yu ◽  
Cuan Yang Sun ◽  
...  
Keyword(s):  
Statistical Analysis ◽  
Weibull Distribution ◽  
Fatigue Reliability ◽  
Load Spectrum ◽  
Distribution Fitting ◽  
Random Load ◽  
Structural Fatigue ◽  
History Of ◽  
Drive Axle ◽  
Drive Axle Housing

Statistical analysis of load spectrum is an important part on structural fatigue life and reliability research, it is generally considered that axle’s load spectrum follows Weibull distribution. This paper tested ZL50 loader’s loading history of different working conditions , and obtained the corresponding load spectrum by rain-flow counting method, then analyzed three distributions’ (normal distribution, lognormal distribution, Weibull distribution) fitting degree of load spectrum and effect on the fatigue reliability. Results show that the highest fitting degree of distribution function should be used to fit load spectrum, which can reduce the error in structural fatigue reliability prediction.

Study on Road Simulation Test of Motorcycle

2010 ◽  
Vol 29-32 ◽  
pp. 1556-1561
Author(s):  
Xiao Hui Shi ◽  
Xi Hong Zou ◽  
Ping Yang
Keyword(s):  
Strain Gauge ◽  
Rear Axle ◽  
Test Method ◽  
Parameter Control ◽  
Load Spectrum ◽  
Simulation Test ◽  
The Road ◽  
Road Load ◽  
Simulator Test ◽  
Gravel Road

The principle of remote parameter control(RPC) and test method of road simulator test are analyzed, and the road simulation test of motorcycle is implemented with road simulator produced by MTS company. Firstly, by disposing strain gauge and accelerometer, the load spectrum of motorcycle is sampled when the motorcycle runs on gravel road and concrete road with constant speed. Then using the front and rear axle acceleration as desired response signals, the simulation iteration and road simulation test are conducted. At last, the key problems of motorcycle road simulation test are solved. The result shows that the desired response signals and the monitor signals are well matched, and the road load spectrum of motorcyle is accurately reproduced.

Reliability Test of Taxis Based on Typical User Road

2014 ◽  
Vol 505-506 ◽  
pp. 343-348
Author(s):  
San Xia Wang ◽  
Lu Zhang ◽  
Chong Bo Zhang ◽  
Wen Liang Li ◽  
Wei Zhou
Keyword(s):  
Load Distribution ◽  
Test Method ◽  
Reliability Test ◽  
Fatigue Reliability ◽  
Counting Method ◽  
Load Spectrum ◽  
The Road ◽  
Calculation Results ◽  
Quantitative Basis ◽  
Typical User

In order to study the fatigue reliability of taxis, a test method that correlated typical user road with proving ground reliability road is proposed. According to the result of investigation, after taking the road test on the user road, the load spectrum of taxis on the condition of typical user road is obtained. Then the rain flow counting method is used to obtain the load distribution matrixes through analyzing the two groups of data that are tested above , and with pseudo damage as a quantitative basis for the calculation of taxis fatigue damage that generated from load spectrum, an equivalent relationship is established between the two. The calculation results indicate that the ratio of damage of the typical user road to proving ground reliability road is 1 to 148.8, if regarding 600,000 km as total scrapped mileage of a taxi, 4,000 km reliability test on proving ground can achieve the same damage.

Load spectrum for automotive wheels hub based on mixed probability distribution model

2019 ◽  
Vol 233 (14) ◽  
pp. 3707-3720 ◽  
Author(s):  
Shuanglong Geng ◽  
Xintian Liu ◽  
Xiaobing Yang ◽  
Zhengyun Meng ◽  
Xiaolan Wang ◽  
...  
Keyword(s):  
Fatigue Life ◽  
Probability Distribution ◽  
Life Prediction ◽  
Pareto Distribution ◽  
Distribution Model ◽  
Bench Test ◽  
Load Spectrum ◽  
Characteristic Analysis ◽  
The Road ◽  
Road Load

In actual engineering, the actual road test or indoor bench test is usually used to collect the data of the road load of the parts to acquire the fatigue life estimation of the auto parts. This paper proposes a method for load spectrum construction based on the mixed distribution probability model using the data of the road load spectrum collected in the test site. Pau Ta criteria outlier elimination and wavelet signal denoising are applied to analyze the original road load spectrum data. Then the maximum likelihood estimation method is used to estimate the generalized Pareto distribution parameters of all excesses. The Pareto distribution is also employed to extrapolate the load spectrum. Through the characteristic analysis of the load spectrum, the one-dimensional and two-dimensional program load spectrum of the hub is established based on the mixed probability distribution model, which provides a theoretical basis for the life prediction of the hub. In addition, the research results of this paper provide inspirations for the fatigue life prediction and fatigue durability bench test of automotive parts subjected to the complexity and variability of random loads.

Test Analysis and Optimal Design of Fatigue Life for FF Mechanical Transmission

2013 ◽  
Vol 718-720 ◽  
pp. 1468-1471
Author(s):  
Jin Jun Zheng ◽  
Yan Hong Peng
Keyword(s):  
Fatigue Life ◽  
Test Method ◽  
Mechanical Transmission ◽  
Load Spectrum ◽  
Test Analysis ◽  
The Road ◽  
Road Load ◽  
Comprehensive Test ◽  
Bearing Assembly ◽  
The Given

According to the road load spectrum and the given engines parameters of a car, a comprehensive test method which can analyze and optimize the reliability life of gear and bearing assembly for FF mechanical transmission has put forward. This test method can diagnose the fatigue damaged components of the transmission and provide experimental support for optimizing the structure of the transmission as well as improving the transmission performance and the overall fatigue life.

ANN-Based Structure Optimization with Fatigue Reliability Constrains

2012 ◽  
Vol 204-208 ◽  
pp. 3128-3131
Author(s):  
Li Rong Sha ◽  
Yue Yang
Keyword(s):  
Structural Optimization ◽  
Objective Function ◽  
Reliability Analysis ◽  
Response Surface ◽  
Minimum Weight ◽  
Structure Optimization ◽  
Fatigue Reliability ◽  
Ann Model ◽  
Surface Method ◽  
The Relationship

The ANN-based optimization for considering fatigue reliability requirements in structural optimization was proposed. The ANN-based response surface method was employed for performing fatigue reliability analysis. The fatigue reliability requirements were considered as constraints while the weight as the objective function, the ANN model was adopted to establish the relationship between the fatigue reliability and geometry dimension of the structure, the optimal results of the structure with a minimum weight was reached.

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