Joint Modeling and Simulation of the Spindle System of Hammer Crusher Based on Finite Element Analysis and Flexible Multi-Body Dynamics. Part2: Analysis

2012 ◽  
Vol 630 ◽  
pp. 297-301
Author(s):  
Yu Wang ◽  
En Chen ◽  
Jun Qing Gao ◽  
Yun Feng Gong

The hammer crusher always works under heavy load, discontinuous and impact working condition, which is complex, especially when impact happens. The spindle is one of the most important parts of the hammer crusher, the performance of which has a great effect on the whole structure. This paper discussed the main loads acting on the spindle. After the multi-body system dynamics (MBD) models were built up in previous paper, three kinds of multi-body system simulation (MBS) analysis were conducted to gain the impact loads, then a static analysis of spindle was carried out with the loads, which verified the reliability of the design of the spindle. To evaluate the correctness of the MBS results, comparisons between simulation and theoretical impact force results were done, which proved the acceptance of the MBD models. Another theoretical analysis model for the spindle was established and employed to verify the results of FEA and reliability of the design of the spindle.

2012 ◽  
Vol 630 ◽  
pp. 291-296
Author(s):  
Yu Wang ◽  
En Chen ◽  
Jun Qing Gao ◽  
Yun Feng Gong

In the past finite element analysis (FEA) and multi-body system simulation (MBS) were two isolated methods in the field of mechanical system simulation. Both of them had their specific fields of application. In recent years, it is urgent to combine these two methods as the flexible multi-body system grows up. This paper mainly focuses on modeling of the spindle system of hammer crusher, including geometric model, finite element model and multi-body dynamics (MBD) model. For multi-body dynamics modeling, the contact force between hammer and scrap steel was discussed, which is important to obtain the impact force. This paper also proposed how to combine FEA and MBS to analyze the dynamic performance of the spindle system by using different software products of MSC.Software.


Author(s):  
Qiuwan Duan ◽  
Yang Yang

When a platform is operating in a mooring, various vessels that frequently pass by result in severe accidental collisions of the platform. Thus, the kinematic response of the mooring platform should be investigated. A new analytical method, including a load analysis and kinematics analysis, is proposed in this paper. In the load analysis, the impact force is calculated using finite element method (FEM). In the kinematic analysis, closed-form analytical expressions based on multi-body dynamics are derived with the impact force as an input. Furthermore, the expressions are improved considering the fluid effect. A series of collision cases are implemented to validate the proposed method by FEM. The kinematic results solved by the proposed method agree well with FEM, which illustrates that the method is feasible and accurate. However, the proposed method taking around 30s, which is much shorter than 7200s by FEM, is proved to be more efficient.


2013 ◽  
Vol 658 ◽  
pp. 475-480 ◽  
Author(s):  
Wen Tong Yang ◽  
Rui Luo ◽  
Huai Qing Lu ◽  
Qiang Cheng ◽  
Pei Hua Gu

An approach in obtaining the load curve and load errors of long span and heavy load crossbeam is proposed in this paper. The load curve is achieved based on the finite element analysis method, and a method for load errors modeling is constructed based on the load curve and geometric relation. This method can provide a theoretical basis for the machine precision modeling based on multi-body dynamics.


2014 ◽  
Vol 591 ◽  
pp. 193-196 ◽  
Author(s):  
B. Vijaya Ramnath ◽  
K. Venkataraman ◽  
Selvaraj Venkatram ◽  
Sohil Thomas ◽  
Muthukumarasamy Maheshwaran ◽  
...  

- Powered Two Wheelers (PTW) are very sensitive to environmental conditions and advancement in two-wheeler safety has not kept pace with the advancement in two-wheelers. The objective of our research is to bring about an improved design for powered two wheelers, analyzing the changes through simulation and thereby improving the safety considerations. According to the databases referred regarding accidents in depth study, it is observed that two-wheelers top the chart in number of accidents by a big margin and these accidents causes more fatal injuries. To save the rider, this paper proposes to constraint the rider along with pillion to the vehicle using “Leg holding device“ and seat belt. Side airbags are employed to absorb the impact of accident. The present safety system saves the rider in frontal collisions, while this research also focuses on side collisions. ISO 13232 standard accident scenarios were followed. For simulation of scenarios multi body dynamics software called RecurDyn is used. The improvement in employing safety measures is compared with its absence and results are plotted.


Author(s):  
Y Guo ◽  
J P Hu ◽  
L Y Zhang

This article treats the pile driving as multi-body dynamic contacts. By using the penalty function method and three-dimensional model of finite-element method, the dynamic process of pile driving is acquired and a method for choosing the cushion material of the hydraulic pile hammer to improve driving efficiency is proposed. The process of pile driving in the real situation of an industrial experiment is simulated. The results of stress on test point are consistent with the test point. By analysing the stress distributed along the direction of pile radius and pile axis, the rule of the stress distribution on the pile is concluded. The rule for cushion material choice is obtained by comparing the influence for the impact stress with different elastic modulus ratio of the hammer cushion to the pile and the pile cushion to the pile.


2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Gaosheng Wang ◽  
Yunhou Sun ◽  
Ao Zhang ◽  
Lei Zheng ◽  
Yuzheng Lv ◽  
...  

Based on experiments and finite element analysis, the impact resistance of metal flexible net was studied, which can provide reference for the application of metal flexible net in rock fall protection. The oblique (30 degrees) impact experiment of metal flexible net was carried out, the corresponding finite element (FE) to the experiment was established, and the FE model was verified by simulation results to the experimental tests from three aspects: the deformation characteristics of metal flexible net, the time history curves of impact force on supporting ropes, and the maximum instantaneous impact force on supporting ropes. The FE models of metal flexible nets with inclination angles of 0, 15, 30, 45, 60, and 75 degrees were established, and the impact resistance of metal flexible nets with different inclination angles was analyzed. The research shows that the metal flexible net with proper inclination can bounce the impact rock fall out of the safe area and prevent rock fall falling on the metal flexible net, thus realizing the self-cleaning function. When the inclination angle of the metal flexible net is 15, 30, and 45 degrees, respectively, the bounce effect after impact is better, the remaining height is improved, the protection width is improved obviously, and the impact force is reduced. Herein, the impact force of rock fall decreases most obviously at 45 degrees inclination, and the protective performance is relatively good.


Author(s):  
Jing Lu ◽  
Frank Ma ◽  
Zhimin Tan ◽  
Terry Sheldrake

An unbonded flexible pipe typically consists of multiple metallic and thermoplastic layers, where each layer is designed to provide a specific structural function. The burst resistance against the internal pressure in an unbonded flexible pipe is provided mainly by its Flexlok layer. The Flexlok is made by helically-wound steel wires, with neighbouring wires interlocking each other. Beneath the Flexlok is the Flexbarrier, a polymer layer, acting as the boundary for conveyed fluids. The internal pressure is passed onto the Flexlok through the Flexbarrier layer. Under internal pressure, the Flexbarrier can creep into the gaps between Flexlok wires. Theoretically, the polymer material ingress could reduce the flexibility of the Flexlok due to premature lock-up between Flexlok wires and subsequently increase the stress levels. This study presents a 3D finite element analysis model developed to quantify the stress elevation in the Flexlok wire, caused by the Flexbarrier layer ingress. In terms of Flexlok gap size distribution, both nominal and worst case scenarios are studied. In the nominal scenario, the Flexlok gap sizes are evenly distributed. In the worst case scenario, the Flexlok gap is assumed to be completely closed at one position while the gaps at the neighbouring positions are twice the nominal size. Flexbarrier ingress with different temperatures is also studied. Conclusions are obtained by analyzing the simulation results. The work presented is part of an ongoing research and development project.


2010 ◽  
Vol 163-167 ◽  
pp. 327-331 ◽  
Author(s):  
Liang Zheng ◽  
Zhi Hua Chen

Finite element model of both the single-layer Schwedler reticulated dome with the span of 50m and a Cuboid impactor were developed, incorporating ANSYS/LS-DYNA. PLASTIC_KINEMATIC (MAT_003) material model which takes stain rate into account was used to simulate steel under impact load. The automatic point to surface contact (NODES TO SURFACE) was applied between the dome and impact block. Three stages of time history curve of the impact force on the apex of the single-layer Scheduler reticulated dome including the impact stage, stable stalemate stage, the decaying stage were generalized according to its dynamic response. It must be pointed out that the peak of the impact force of the single-layer reticulated dome increase with the increase of the weight and the velocity of the impact block, but the change of the velocity of the impact block is more sensitive than the change of weight of the impact block for the effect of the peak of the impact force, and a platform value of the impact force of the single-layer reticulated dome change near a certain value, and the duration time of the impact gradually increase. Then four stages of time history curve of the impact displacement were proposed according to the dynamic response of impact on the apex of the single-layer reticulated dome based on numerical analysis. Four stages include in elastic deformation stage, plastic deformation stage, elastic rebound stage, free vibration stage in the position of the residual deformation.


2011 ◽  
Vol 378-379 ◽  
pp. 332-336
Author(s):  
Yong He Li ◽  
Ai Rong Liu ◽  
Qi Cai Yu ◽  
Pan Tang ◽  
Fang Jie Cheng

With an example of steel pipe concrete leaning-type arch bridge, space truss system Finite Element Analysis model is constructed using the Ruiz-Penzien random seismic vibration power spectrum model. The impact of inclined arch rib angle and the number of cross brace between main and stable arch ribs on the seismic internal force response under lateral random seismic excitation is also studied in this research. Research finding shows, the in-plane bending moment of main arch rib gradually increases with increasing stable arch rib angle and cross brace, whereas the out-of-plane bending moment and axial force display a decreasing trend. In general, this indicates that increasing stable arch rib angle and number of cross brace improves the lateral aseismatic performance of leaning-type arch bridge.


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