Grain Refinement of 6061 Alloy by Low-Voltage Pulsed Magnetic Field Treatment

2013 ◽  
Vol 652-654 ◽  
pp. 2413-2417 ◽  
Author(s):  
Quan Zhou ◽  
Yang Cao ◽  
Le Ping Chen

The influences of different pulse voltage and mold temperature on solidified structure of 6061 alloy under low-voltage pulsed magnetic field (LVPMF) were studied. The results show that grain of 6061 alloy can be refined greatly by LVPMF treatment. The dendrite growth is restrained and the microstructure is changed from larger dendrite grains to smaller nondendritic grains. When the pulse voltage is at 0V-300V, grain size of the alloy decreases as pulse voltage increases, and the primary phase degrades from developed dendrites into rose-like or spherical crystals. When the mold temperature is at 20°C-600°C, the decrease of mold temperature enhances the refinement effect of LVPMF processing. With the decrease of the mold temperature, grain size of the alloy decreases.

2011 ◽  
Vol 399-401 ◽  
pp. 2139-2143
Author(s):  
Quan Zhou ◽  
Le Ping Chen ◽  
Jian Yin

The solidified structure refinement of Al-4.5%Cu under the action of low-voltage pulsed magnetic field (LVPMF) was investigated in the paper. The influences of different pulse voltage and pouring temperature on solidified structure of Al-4.5%Cu alloy were studied. The results show that solidified structure of Al-4.5%Cu alloy can be refined greatly by LVPMF processing. The dendrite growth is restrained and the microstructure is changed from larger dendrite grains to smaller nondendritic grains, and with certain parameters, the equiaxed, non-dendritic grains are gained in the alloy. With the increase of pulse voltage, grain size of the alloy decreases, and the primary phase degrades from developed dendrites into rose-like or spherical crystals. The decrease of pouring temperature enhances the refinement effect of LVPMF processing. With 150 V pulse magnetic field treatment, grain size of the alloy decreases, primary phase degrades and refines gradually with the decrease of pouring temperature.


2013 ◽  
Vol 821-822 ◽  
pp. 877-882
Author(s):  
Xiao Hua Xie ◽  
Le Ping Chen ◽  
Cheng Bo Xiao ◽  
Xin Tang

The influences of different pouring temperature and mold temperature on solidified structure of superalloy K4169 under low-voltage pulsed magnetic field (LVPMF) were investigated in the paper. The experimental results show that solidified structure of superalloy K4169 under LVPMF can be refined greatly with appropriate cooling rate of the alloy. The dendrite growth is restrained and the microstructure is changed from larger dendrite grains to smaller equiaxed grains. When the pouring temperature is at 1380 °C-1530 °C or the mold temperature is at 1000 °C-1300 °C, the increase of pouring temperature or mold temperature enhances the refinement effect of LVPMF processing. With the increase of the pouring temperature or the mold temperature, average grain size of the alloy decreases and the primary phase degrades from developed dendrites into equiaxed crystals under the LVPMF.


2013 ◽  
Vol 423-426 ◽  
pp. 725-729
Author(s):  
Xiao Hua Xie ◽  
Quan Zhou ◽  
Cheng Bo Xiao ◽  
Xin Tang

Effects of different pulse voltage and frequency on solidified structure of superalloy K4169 under low-voltage pulsed magnetic field (LVPMF) were investigated in this paper, and the related mechanism was also discussed. The experimental results show that grain of superalloy K4169 can be refined greatly by LVPMF treatment during the course of solidification. Growth of dendrite is restrained and primary grain is changed from large dendrites to smaller equiaxed grains. When the pulse voltage is at 0-280V, grain size of the alloy decreases as pulse voltage increases, and primary dendrites are fractured from well-developed dendrites into fine equiaxed grains and non-dendritic structures. When the pulse frequency is at 0-5Hz, the increase of pulse frequency enhances the refinement effect of LVPMF processing. With the increase of the pulse frequency, grain size of the alloy increases.


2014 ◽  
Vol 1061-1062 ◽  
pp. 17-22
Author(s):  
Hao Zhang ◽  
Quan Zhou ◽  
Sen Zhang

The influences of different pulse voltage, pulse frequency, pouring temperature and mold temperature on solidified structure of Mg97Y2Cu1alloy reinforced by long-period ordered structure with compound treatment of pulsed magnetic field and mechanical vibration were studied. The results show that grains of the alloy can be refined greatly with compound treatment. Primary phase degrades from developed dendrites into rosette-shaped crystal. Distribution of second phase is more uniform and continuous, and its volume fraction increases. When the pulse voltage is at 0-280V or the pulse frequency is at 1-10Hz, grain size of the alloy decreases dramatically as pulse voltage or pulse frequency increases. When the pouring temperature is at 660-750°C or the mold temperature is at 20-600oC, grain size of the alloy with compound treatment decreases grossly with the increase of the pouring temperature or the mold temperature.


2014 ◽  
Vol 1004-1005 ◽  
pp. 123-126 ◽  
Author(s):  
Jian Yin ◽  
Xiu Jun Ma ◽  
Jun Ping Yao ◽  
Zhi Jian Zhou

Effect of pulsed magnetic field treatment on the microstructure and mechanical properties of Mg97Y2Zn1 alloy has been investigated. When the pulsed magnetic field is applied on the alloy in semi-solid state, the α-Mg was modified from developed dendrite to fine rosette, resulting in a refined solidification microstructure with the grain size decreased from 4 mm to 0.5 mm. The volume fraction of the second phase ( X phase) increased by about 10 %. The yield strength, fracture strength and plasticity were improved by 21 MPa, 38 MPa and 2.4 %, respectively. The improvement of mechanical properties was attributed to the refined grain size and increased volume fraction of X phase.


2010 ◽  
Vol 654-656 ◽  
pp. 428-431
Author(s):  
Yuan Sheng Yang ◽  
Xiao Ping Ma ◽  
Ying Ju Li

Low Voltage Pulsed Magnetic Casting (LVPMC) is developed for grain refinement castings in recent years. This paper investigates the grain refinement effect of LVPMC on superalloy K417 and deals with the effects of cooling rate and superheating on grain refinement, as well as grain refinement mechanism. The experimental results show that the grains in the alloy are equiaxed and refined to 60 m averagely. The melt flow and Joule heat during solidification are modeled and simulated to reveals the grain refinement mechanism. It is considered that the melt vibration and convection caused by the pulsed magnetic field, as well as cooling rate and superheating contribute to the refinement of solidified grains.


2009 ◽  
Vol 24 (12) ◽  
pp. 3689-3692 ◽  
Author(s):  
Xiaoping Ma ◽  
Yingju Li ◽  
Yuansheng Yang

The grain refinement effect of a pulsed magnetic field on superalloy IN718 was investigated. The experimental results show that fine equiaxed grains are acquired under the pulsed magnetic field. The refinement effect of the pulsed magnetic field is affected by the mold temperature. And the mixed grains are found in the solidified microstructures under the pulsed magnetic field. The origin of nuclei under the pulsed magnetic field is from the mold wall because of the rough mold surface, the undercooling, and the melt vibration, which all contribute to the refinement of solidified grains.


2013 ◽  
Vol 842 ◽  
pp. 279-283
Author(s):  
Shui Lin Tan ◽  
Quan Zhou ◽  
Jia Bin Fu ◽  
Hao Fu

The influences of different pulse voltage, discharging frequency, pouring temperature and mold temperature on marostructure of Mg97Y2Cu1alloy under pulsed direct current magnetic field (PDCMF) were studied and the related mechanism was also discussed. The results show that grains of Mg97Y2Cu1alloy can be refined greatly by PDCMF treatment. Macrostructure of the alloy is changed from coarsened grains to complete fine equiaxed grains. When the pulse voltage is at 0-250V, grain size of the alloy decreases dramatically as pulse voltage increases. When the discharging frequency is at 1-10Hz, grain size of the alloy increases firstly, then decreases, and the turning point is 5 Hz. The change of grain size is not obvious, when the discharging frequency increases from 1 Hz to 5 Hz. When the discharging frequency reaches 10 Hz, the effect of grain refinement is the best. When the mold temperature is at 20-600°C or the pouring temperature is at 660-750°C, grain size of the alloy with PDCMF treatment decreases grossly with the increase of the mold temperature or the pouring temperature. The higher the pouring temperature or the mold temperature, the better the effect of grain refinement with PDCMF treatment.


2013 ◽  
Vol 690-693 ◽  
pp. 139-146 ◽  
Author(s):  
Li Hua Liu ◽  
Li Juan Li ◽  
Qi Jie Zhai

The effects of a 2 T pulsed magnetic field primary annealing process on microstructure evolution and grain boundary characteristics in two-stage cold-rolled silicon steel were examined. Pulsed magnetic annealing increased grain size through the application of relatively smaller intensity of magnetic fields (2 T), compared to steady magnetic annealing. The effect of increasing grain size may be attributed to the magnetic acceleration effect of boundary motion under magnetic pulse conditions. Pulsed magnetic annealing may serve to enhance the relative intensity of the {111} component and decrease the frequency of low-angle misorientations. Repeated magnetostriction induced by pulsed magnetic field applications may accelerate overall dislocation motion. These findings suggest that pulsed magnetic fields require relatively lower intensities than steady magnetic fields to achieve superior results, providing a potentially viable alternative for industrial annealing processes for electrical steels.


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