Failures of Chemical Injection Points in Upstream Facilities

2009 ◽  
Vol 83-86 ◽  
pp. 579-591 ◽  
Author(s):  
A.S. Al-Omari ◽  
Khalid M. Al-Nabulsi ◽  
Ali F. Al-Mari

Chemicals play an important role in the enhancement of oil and gas production and processing. They control corrosion, prevent organic and inorganic deposits, aid in phase separation and control microbial problems. Several factors can have significant impact on the safety, maintenance, operation, and service life of the chemical injection point. Failures encountered in the high pressure retrievable chemical injection points are presented. This paper also provides guidelines for materials selection and design of chemical injection points in upstream facilities.

2021 ◽  
Author(s):  
Kabir Hasan Yar'Adua ◽  
Idoko Job John ◽  
Abubakar Jibril Abbas ◽  
Salihu M. Suleiman ◽  
Abdullahi A. Ahmadu ◽  
...  

Abstract Despite the recent wide embrace of mechanical descaling approaches for cleaning scales in petroleum production tubings and similar conduits with the use of high-pressure (HP) water jets, the process is still associated with downhole backpressure and well integrity challenges. While the introduction of sterling beads to replace sand particles in the water recorded high successes in maintaining well completion integrity after scale removal in some recent applications of this technique, it is, unfortunately, still not without questions of environmental degradation. Furthermore, the single nozzle, solids-free, aerated jetting descaling technique – recently published widely – is categorized with low scale surface area of contact, low descaling efficiency and subsequent high descaling rig time. The modifications to mechanical descaling techniques proposed in this work involve the use of three high-pressure flat fan nozzles of varying nozzles arrangements, standoff distances and injection pressures to remove soft scale deposits in oil and gas production tubings and similar circular conduits. This experiment provides further insights into the removal of paraffin scales of various shapes at different descaling conditions of injection pressures, stand-off distances and nozzle arrangements with the use of freshwater. The results obtained from this study also show consistency with findings from earlier works on the same subject.


2012 ◽  
Vol 155-156 ◽  
pp. 722-725
Author(s):  
Wen Bin Cai ◽  
Guo Wei Qin ◽  
Yan He

In the oil and gas production process, serious sand production causes reservoir and pipe blocked, which makes productivity declined, even stopped. It's the efficient means of sand washing and plug removal by using high-pressure foam fluid jet. The structure and performance of sand washing device determines the efficiency of sand washing and plug removal. The device's nozzle consists of anti-blocking valves, three kinds of nozzles with self-drive, rotation characteristics during the operation. The nozzles include sand washing nozzle, couple nozzle and power nozzle. This device can be used in horizontal wells with complex well bore situation to carry out sand and plug removal. The device has a good effect on sand washing and plug removal in the oil field.


2019 ◽  
Vol 124 ◽  
pp. 05031 ◽  
Author(s):  
A.M. Sagdatullin

Currently, there is a need to improve the systems and control of pumping equipment in the oil and gas production and oil and gas transport industries. Therefore, an adaptive neural network control system for an electric drive of a production well was developed. The task of expanding the functional capabilities of asynchronous electric motors control of the oil and gas production system using the methods of neural networks is solved. We have developed software modules of the well drive control system based on the neural network, an identification system, and a scheme to adapt the control processes to changing load parameters, that is, to dynamic load, to implement the entire system for real-time control of the highspeed process. In this paper, based on a model of an identification block that includes a multilayered neural network of direct propagation, the control of the well system was implemented. The neural network of the proposed system was trained on the basis of the error back-propagation algorithm, and the identification unit works as a forecaster of system operation modes based on the error prediction. In the initial stage of the model adaptation, some fluctuations of the torque are observed at the output of the neural network, which is associated with new operating conditions and underestimated level of learning. However, the identification object and control system is able to maintain an error at minimum values and adapt the control system to a new conditions, which confirms the reliability of the proposed scheme.


2021 ◽  
Author(s):  
Ndubuisi Uchechukwu Okereke ◽  
Isaac Anayo Ogazi ◽  
Anitie Umofia ◽  
Nimi Abili ◽  
Nnaemeka Princewill Ohia ◽  
...  

Abstract Recent developments in offshore oil and gas production indicate a trend of deployment of subsea separation technologies in a reasonable number of offshore oil and gas fields in the Northsea and Offshore Brazil. Although Pazflor field Offshore Angola has adopted a vertical gravity separator, there is still a slow acceptance of this technology in Offshore West-Africa. This work reviewed over ten technical papers and also captured expert views; identifying some of the challenges and potential benefits of subsea separation technologies to deepwater West-Africa. Subsea separation of gas and liquid phase for instance creates the opportunity to overcome hydrostatic pressure in lifting the produced fluid to the topside Floating Production Storage and Offloading (FPSO) vessel using single phase or hybrid pumps. Gas/liquid phase separation could also reduce possibility of flow assurance challenges like hydrates formation and slugging. In spite of these potential advantages, there are also challenges facing the deployment of subsea separation, especillay in West Africa oil fields. This work reviewed current trends, opportunities, challenges and best practices with respect to subsea separation. Also, possibility of a future driven by compact separators in deepwater environments was explored in this work. Strengths, weakness, opportunities and threats (SWOT) analysis was conducted to identify the key technical challenges and opportunities of already deployed subsea separation technologies in Pazflor and Shell BC 10 field. Improved phase separation was identified as one of the key benefits of compact separators. The challenges in accessing installation vessels for deployment of gravity based subsea separators in West-Africa was also highlighted as one of the key technical challenge in the deployment of subsea separators in Offshore West-Africa. Recommendations for future subsea separation technologies application in Deepwater West-Africa was also done in this work.


Author(s):  
Partha Chakrabarti ◽  
Adinarayana Mukkamala ◽  
Ibrahim Abu-Odeh ◽  
Juan de Dios de la O. Rami´rez

Pemex Exploration y Produccio´n owns and operates several fields in the Bay of Campeche, located in the south Gulf of Mexico, for oil and gas production. Many of these fixed offshore platforms were built during the 70s and 80s and have already exceeded their design service life. To meet the growing demand for oil and natural gas it was found economic to extend the service life for these platforms by at least another 15 to 30 years. To meet this extended service life, thorough and systematic reassessment studies need to be conducted leading to identification of any structural weakness and possible locations of fatigue problems. To extend the fatigue life of the welded joints, inspections are required to be performed according to a risk based inspection planning procedure. As a part of the reassessment study non-linear pushover and spectral fatigue analyses are conducted. The effect of joint behavior, viz. the local joint flexibility and strength, on the structural ultimate capacity and fatigue life is discussed in this paper. In conventional analysis the tubular joints are assumed to be rigid and the flexibility effects due to shell deformations are ignored. In this present paper, the effect of the joint behavior is included in the analysis and its implications on the results are discussed. For the ultimate strength analysis both API and MSL formulations for the load-deformation behavior of the joint are studied and compared. For the fatigue analyses, local joint flexibility modeling using Buitrago’s formulation is used. Results including and excluding these effects are compared. Effect of grouting of the joint is also studied. Comprehensive results of the study for a number of platforms, which cover the categories of Drilling, Production, Gathering and Habitation, are presented. The effects of local joint flexibility and joint strength on structural behavior have been recognized to be important in the recent publications of the recommended practices and the codes such as the API RP 2A. However, comprehensive discussions and the results of application of these aspects are rare in the published literature. This paper addresses these issues and presents the results of a large number of platforms of different configurations, indicates some noticeable trends and suggests some general conclusions.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1539
Author(s):  
Daquan Li ◽  
Qingjian Liu ◽  
Wenlong Wang ◽  
Lei Jin ◽  
Huaping Xiao

Seawater leakage commonly leads to corrosion in the inner lining of submarine bimetallic pipes, with significant financial implications for the offshore oil and gas production industry. This study aims to improve understanding of the performance of bimetallic pipes by investigating the corrosion behaviors of mechanically bonded 316L stainless steel. Immersion experiments were conducted in a seawater environment, under both atmospheric conditions and high temperature and high pressure conditions, and corroded surfaces were examined using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) to reveal micromorphology and elementary compositions. The results demonstrated that the corrosion rates of the bonded 316L specimen were between 5% and 20% higher than those of specimens without bonding under atmospheric conditions. This is attributed to the stress cracking that occurs during corrosion. Under high temperature and high pressure conditions, the corrosion rates were remarkably increased (91% to 135%) and the corrosion process took longer to reach equilibrium. This may be attributed, firstly, to the products becoming increasingly porous and weak, and also to the fluid stress caused by stirring in these experiments to simulate seawater movement.


2020 ◽  
Author(s):  
Samridhdi Paudyal ◽  
Sana Mateen ◽  
Chong Dai ◽  
Saebom Ko ◽  
Xin Wang ◽  
...  

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