Alloy Design of New Ni-Based Structural Materials for Electrolytic Reduction and its Corrosion Behavior in Lithium Molten Salt

2014 ◽  
Vol 886 ◽  
pp. 41-44 ◽  
Author(s):  
Sang Kyu Park ◽  
Tae Hyuk Lee ◽  
Moon Soo Sim ◽  
Jae Soo Noh ◽  
Soo Haeng Cho ◽  
...  

In this study, the corrosion behavior of new Ni-based structural materials was studied for electrolytic reduction after exposure to LiCl-Li2O molten salt at 650°C for 24-216h under an oxidizing atmosphere. The new alloys with Ni, Cr, Al, Si, and Nb as the major components were melted at 1700°C under inert atmosphere. The corrosion products and fine structures of the corroded specimens were characterized by SEM, EDS, and XRD. The corrosion rate of 12wt% Cr-2wt% Si alloys and 12wt% Cr-5wt% Si alloys are below 0.3mm/year. However, the corrosion rate of 20wt% Cr-5wt% Si is 0.6mm/year. Also, the corrosion products of 12wt% Cr alloys were Cr2O3, NiCr2O4, Ni, and NiO; those of 20wt% Cr alloys were Cr2O3, LiAl2Cr3O8, and NiO. The higher corrosion rate of 20wt% Cr-5wt% Si could be the higher solute concentration which leads to an unstable alloy formation. As confirmed by the pseudo binary phase diagram of (Ni-Cr-Al-Nb)-Si, the solubility of the silicon with 20 wt% of Cr decreased to 4 wt% from 5 wt% with 12 wt% of Cr.

2011 ◽  
Vol 412 (1) ◽  
pp. 157-164 ◽  
Author(s):  
Soo Haeng Cho ◽  
Sung Bin Park ◽  
Jong Hyeon Lee ◽  
Jin Mok Hur ◽  
Han Soo Lee

2015 ◽  
Vol 1120-1121 ◽  
pp. 773-778
Author(s):  
Zhen Guang Liu ◽  
Xiu Hua Gao ◽  
Lin Xiu Du ◽  
Jian Ping Li ◽  
Ping Ju Hao

The corrosion behavior of pipeline steel containing 1%Cr is studied by using immersion experiment. The corrosion rust is characteried with macroscopic/microscopic surface morphology, corrosion kinetics and corrosion phases. The results demonstrate that the main corrosion products are lepidocrocite and goethite, Cr-rich compound consists of the inner layer. The corrosion process could be divided into three stages. At stage 1, the corrosion rate decreases fast, and the distributed corrosion products are formed. At stage 2, the granular corrosion products appear on coupons surface gradually, and a plain corrosion rate is obtained. At stage 3, a compact and dense corrosion layer attaches to coupons surface, and corrosion rate decreases mildly.


2017 ◽  
Vol 36 (3) ◽  
pp. 257-265
Author(s):  
Tao Wang ◽  
Divakar Mantha ◽  
Ramana G. Reddy

AbstractIn this article, the corrosion behavior of stainless steel 316L in a low melting point novel LiNO3-NaNO3-KNO3-NaNO2 eutectic salt mixture was investigated at 695 K which is considered as thermally stable temperature using electrochemical and isothermal dipping methods. The passive region in the anodic polarization curve indicates the formation of protective oxides layer on the sample surface. After isothermal dipping corrosion experiments, samples were analyzed using SEM and XRD to determine the topography, corrosion products, and scale growth mechanisms. It was found that after long-term immersion in the LiNO3-NaNO3-KNO3-NaNO2 molten salt, LiFeO2, LiFe5O8, Fe3O4, (Fe, Cr)3O4 and (Fe, Ni)3O4 oxides were formed. Among these corrosion products, LiFeO2 formed a dense and protective layer which prevents the SS 316L from severe corrosion.


2006 ◽  
Vol 16 (9) ◽  
pp. 557-563
Author(s):  
Soo-Hang Cho ◽  
Chung-Seok Seo ◽  
Ji-Sup Yoon ◽  
Seoung-Won Park

2018 ◽  
Vol 11 (1) ◽  
pp. 1-13 ◽  
Author(s):  
Lin Xu ◽  
Jie Xu ◽  
Ming-biao Xu ◽  
Si-yang Li ◽  
Shuai Liu ◽  
...  

Introduction: The production casing of 3% Cr steel has encountered severe internal corrosion in Huizhou Oilfield. To disclose corrosion behavior of inner casing, a series of corrosion exposure tests were systematically conducted on 3% Cr coupons in terms of in-field conditions. Material and Methods: Influence of exposure time, temperature, and water-cut on the CO2 corrosion of 3% Cr steel was investigated, and analyses on weight loss, composition and morphology of corrosion product, and Tafel polarization curves were further carried out. Result: The results showed that the corrosion rate of 3% Cr steel increased with increasing temperature, but such trend descended when the temperature exceeded 65°C due to formation of an compact and adherent corrosion product film on the surface of 3% Cr coupons. While varying exposure time from 7 days to 14 days, the corrosion rate decreased, and the Cr and O enrichment was determined in the corrosion products. The corrosion rate of 3% Cr steel increased with a continuous increment of water-cuts, especially when the water-cut was larger than 40%. Conclusion: The localized corrosion can happen at the lower water-cut due to the presence of amorphous films. The main corrosion products were FeCO3, Cr5O12, Fe2O3, and Fe-Cr. Entry of CO2 to the simulated formation water caused an increase in the anodic Tafel slope, and accelerated dissolution of 3% Cr steel.


2017 ◽  
Vol 490 ◽  
pp. 85-93 ◽  
Author(s):  
Soo-Haeng Cho ◽  
Sung-Wook Kim ◽  
Dae-Young Kim ◽  
Jong-Hyeon Lee ◽  
Jin-Mok Hur

2021 ◽  
Vol 2124 (1) ◽  
pp. 012026
Author(s):  
E M Kayumova ◽  
A A Churakova ◽  
O R Latypov

Abstract This article studies the corrosion behavior of the TiNi alloy in the coarse-grained and ultrafine-grained states. The study of the influence of the initial microstructure on the corrosion behavior of the TiNi alloy was carried out by the gravimetric method in the NaCl and H2SO4 solution for a month. Studies was shown that as a result of the action of a corrosive medium from a sample in a coarse-grained state, it undergoes greater destruction, pitting corrosion was observed, at the same time, in an ultrafine-grained sample only traces of corrosion products are observed on the surface of the samples. Investigations with an inverted light microscope in a dark field made it possible to observe corrosion products and determine their volume fraction. Evaluation of the corrosion rate showed that in the coarse-grained state it is 126 times higher than the corrosion rate in the ultrafine-grained state. Analysis of X-ray phase analysis showed that in the coarse-grained state after corrosion tests, a significant proportion of the TiNiH1.4 phase is observed, while in the ultrafine-grained state all phases correspond only to the TiNi phases. The TiNi alloy contains an Ti2Ni phase enriched Ti both in the coarse-grained state and in the ultrafine-grained state. Moreover, in a coarse-grained state, its share is 2 times higher.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Guiyang Wu ◽  
Xikui Gu ◽  
Wanwei Zhao ◽  
Rui Fan ◽  
Ting Mao

Purpose This paper aims to study the effect of chloride ions concentration on the corrosion behavior of carbon steel in methyldiethanolamine (MDEA) aqueous solution in the sight of different process parameters of purification plant. Design/methodology/approach Due to the decrease of filtration efficiency and separation efficiency, the chloride ion in the desulfurization solution is enriched. The corrosion behavior of carbon steel under chloride ion enrichment environment was studied by weight-loss method, electrochemical impedance spectroscopy, cyclic polarization curve, X-ray photoelectron spectroscopy and scanning electron microscopy. Findings The results show that temperature and hydrogen sulfide loads are the main factors of corrosion in CO2-MDEA-H2O-H2S environment. The enrichment of chloride ions reduces the corrosion rate at low temperature but promotes the corrosion rate at high temperature. The chloride concentration should be controlled below 3000 mg/L, and no pitting corrosion was found under the experimental conditions. Originality/value The effect of chloride ion enrichment on MDEA solution corrosion shows that at low temperature, the increase of chloride ion will reduce the acid gas load and increase the density of corrosion products, so as to reduce the corrosion; on the contrary, at high temperature, the density of corrosion products will decrease and the corrosion will be intensified as well. It is believed that the chloride ion should be controlled below 3000 mg/L according to the results of the tests.


2007 ◽  
Vol 13 (4) ◽  
pp. 303-309 ◽  
Author(s):  
Soo-Haeng Cho ◽  
Il-Je Cho ◽  
Gil-Sung You ◽  
Ji-Sup Yoon ◽  
Seong-Won Park

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