Roughness Effect on Corrosion of Gr-Cu -Ni Coated Steel in Saline Water

Effect of surface roughness on corrosion behavior for carbon steel was coated by metallic layers Cu- Ni Reinforced with Gr layers. Surface finishing P320, P600 and P1200 mesh used until a mirror shiny surface before metallic coated with Gr layers at consecrations 0.25, 0.5, 1and 2 g/l of Gr. First, X-ray diffraction), electron microscopy associated for carbon steel & Gr and Microscopic test for coated specimens. The techniques were performed to study the effect of saline water (3.5%) on the corrosion behaviors, Open circuit potential, Tafel polarization and impedance spectroscopy tests. At P320 Equivalent Circuit elements were decreasing but, Corrosion reaction’s Rp was increased at 5 min and 0.25 g/l. And also, coating’s Rpore with Electrolyte’s Ru were increasing at 30 min for 0.5 g/l, and also coating’s Rpore and Electrolyte’s Ru were increased at 20 min for 1 g/l, At P600 ECE’s were decreasing but, corrosion reaction’s Rp was increased at 30 min 1 g/l, and also, coating’s Rpore and Electrolyte’s Ru were increased at 20 min for 1 g/l, and At P1200 ECE’s were decreasing but, Coating’s Ccoat was increased at 5 min 0.25 g/l, and also coating’s Rpore and Electrolyte’s Ru were increased at 0.5g/l, 30 min.

rGO Sheets / ZnFe2O4 Nanocomposities as an Efficient Electro Catalyst Material for I3- / I- Reaction for High Performance DSSCs

In this paper, Reduced Graphene Oxide (rGO) / ZnFe2O4 (rZnF) nanocomposite is synthesized by a simple hydrothermal method and employed as a counter electrode (CE) material for tri-iodide redox reactions in Dye sensitized solar cells (DSSC) to replace the traditional high cost platinum (Pt) CE. X-ray diffraction analysis (XRD) and High resolution Transmission electron microscopy (HR-TEM), clearly indicated the formation of rZnF nanocomposite and also amorphous rGO sheets were smoothly distributed on the surface of ZnFe2O4 (ZnF) nanostructure. The rZnF-50 CE shows excellent electro catalytic activity toward I3− reduction, which has simultaneously been confirmed by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS) and Tafel polarization measurements. A DSSC developed by rZnF-50 CE (η = 8.71%) obtained quite higher than the Pt (η = 8.53%) based CE under the same condition. The superior performances of rZnF-50 CE due to addition of graphene in to Spinel (ZnF) nanostructure results in creation of highly active electrochemical sites, fast electron transport linkage between CE and electrolyte. Thus it’s a promising low cost CE material for DSSCs.

Synthesis and characterization of Ni2C: An efficient electrocatalyst towards hydrogen evolution reaction

Ni2C electrocatalyst were synthesized and characterized for the Hydrogen Evolution Reaction (HER) electrolyzer. One step hydrothermal technique is used to synthesize Ni2C sample. Platinum based electro catalyst materials are initial and best electro catalyst for Hydrogen Evolution Reaction (HER). Ni2C (Nickel Carbide electro catalyst) was examined by Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD). Electrochemical characterization like cyclic voltammetry (CV), Tafel polarization and electrochemical impedance spectroscopy (EIS) studies is employed to explore the elctrocatalytic behavior of Ni2C material for HER. FTIR study confirms the presence of Ni2C electrocatalyst by the presence of metal peaks and various functional groups. The isomeric nature and purity of synthesized material were explored by powder X-ray diffraction studies. Cyclic voltammetry technique was performed in 0.5 M H2SO4 solution to attain the polarization curve of Ni2C electrocatalyst for HER.

Charge Transfer Resistance and Adsorption performance of a New Pyrrole Derivative on Mild steel in Acidic media: Antibacterial studies

In the present work, Pyrrole derivatives containing oxygen, nitrogenand aromatic rings namely,N-(1H-Pyrrol-2-ylmethylidene)-2,3-dihydro-1,4-benzodioxin-6-amine (BPS) was synthesized and its anticorrosion potential was studied applying the gravimetric, polarization and AC impedance methods on the mild steel (MS) corrosion in corrodent (0.5M H2SO4 and 1 M HCl). It is observed that in the acidic environments, the inhibition efficiency (IE) of the BPS raised with the enhance in the concentration and it resulted in greater inhibition efficiency in1 M HCl solution than in 0.5M H2SO4 solution. The inhibition efficiency assessed by Electrochemical Impedance Spectroscopy reaches about 81.6% in 0.5 M H2SO4 and 84.2% in 1.0 M HCl solutions at 600 ppm of BPS.The studied BPS being mixed type inhibitor was shown by the Tafel polarization curves. And it was noticed that over the MS surface, the adsorption of the BPS obeyed Langmuirisotherm. In order to ascertain the inhibitor mechanism, the potential of zero charge (PZC) was measured. Electrochemical Impedance spectroscopy was applied to assess the influence of temperature on corrosion inhibition.The surface morphology of MS surface was analyzed using SEM and AFM techniques. The anti-bacterial activity for the BPS was studied as a divergent analysis.

Fabrication of Multi-Layered Zn-Fe Alloy Coatings for Better Corrosion Performance

Zn-Fe compositionally modulated multilayer alloy (CMMA) coatings were developed onto low carbon steel from acid sulphate bath; and their corrosion resistance was calculated using Tafel polarization and impedance methods. The deposit layers were formed galvanostatically by single bath technique (SBT), using square current pulses. An optimal configuration for the growth of most corrosion resistant Zn-Fe coating was proposed and discussed. At maximum switching cathode current density (SCCD) (2.0–5.0 A dm−2), the deposit with 300 layers showed ~43 times superior corrosion resistance than the same thickness of monolayer coating. The improved corrosion resistance of multilayered coatings is due to small change in iron content, leading to change the phase structure of the alternate-layers of the alloy coatings. The surface morphology and structure of film and roughness of the deposit were assessed using Scanning Electron Microscopy and Atomic Force Microscopy. Thus, superior corrosion resistance of Zn-Fe multilayer coatings was used for industrial applications including defense, machinery and automobile etc.

Study of Titanium–Silver Monolayer and Multilayer Films for Protective Applications in Biomedical Devices

The search for coatings that extend the useful life of biomedical devices has been of great interest, and titanium has been of great relevance due to its innocuousness and low reactivity. This study contributes to the investigation of Ti/Ag films in different configurations (monolayer and multilayer) deposited by magnetron sputtering. The sessile droplet technique was applied to study wettability; greater film penetrability was obtained when Ag is the external layer, conferring high efficiency in cell adhesion. The morphological properties were characterized by SEM, which showed porous nuclei on the surface in the Ag coating and crystals embedded in the Ti film. The structural properties were studied by XRD, revealing the presence of TiO2 in the anatase crystalline phase in a proportion of 49.9% and the formation of a silver cubic network centered on the faces. Tafel polarization curves demonstrated improvements in the corrosion current densities of Ag/Ti/Ag/Ti/Ag/Ti/Ag/Ti and Ti/Ag compared to the Ag coating, with values of 0.1749, 0.4802, and 2.044 nA.m−2, respectively. Antimicrobial activity was evaluated against the bacteria Pseudomonas aeruginosa and Bacillus subtilis and the yeasts Candida krusei and Candida albicans, revealing that the Ti/Ag and Ag/Ti/Ag/Ti/Ag/Ti/Ag/Ti coatings exhibit promise in biomedical material applications.

Improved anticorrosive property of waterborne epoxy coating by ultrasonic blending with small amounts of polyaniline

In order to improve the anticorrosive performance of waterborne epoxy (WEP) coating, small amounts of polyaniline (PANI) were blended under ultrasonic irradiation to obtain PANI/WEP composite coatings with high dispersibility of PANI particles. The PANI/WEP composite coatings were characterized by Fourier transform infrared spectroscopy (FTIR) and field emission scanning electron microscopy (FESEM). Their adhesive force level and hardness grade were tested based on the Chinese National Standard GB/T9286-1998 and GB/T6739-1996, respectively. These results indicated that, compared to the pristine WEP coating, the addition of PANI with suitable content could completely fill the micropores or microcracks and remarkably improve the hardness grade of composite coatings. The electrochemical impedance spectra (EIS) and Tafel polarization curves revealed that the addition of PANI not only could increase the impedance arc, but also could increase the impedance modulus at low frequency. Then, the salt spray tests were employed to observe the anticorrosive performance of PANI/WEP composite coatings. Finally, the enhanced anticorrosive mechanism of WEP coating by the addition of small amounts of PANI was proposed and discussed. The addition of PANI with suitable content could play an important role of physical and chemical barriers to improve the anticorrosive performance of waterborne epoxy coating.

Effect of hydroxyapatite/alumina composite coatings using HVOF on immersion behavior of NiTi alloys

Hydroxyapatite (HA) coatings have been widely used to improve biocompatibility of metal alloys. This paper discusses the effect of hydroxyapatite (HA) and HA/alumina coated NiTi on their corrosion and dissolution behavior in Phosphate Buffer Saline (PBS) and Ringer’s lactate solutions. The HA was synthesized from biogenic method and used as initial powder in High-Velocity Oxygen Fuel (HVOF) spray technique for the deposition of two coating types, fully HA and HA + 15 wt.% alumina composite coating. The as-synthesized HA had irregular porous structure with relatively low Ca/P ratio of 1.52. Tafel polarization curves obtained from electrochemical test had showed that both coatings increased the corrosion resistance of the NiTi substrates significantly. The ICP-MS analysis results that indicated a low nickel dissolved in both solutions after immersion in 21 days had supported these findings. The nickel levels in the solutions from all samples, either bared substrate or coated samples, in fact below the maximum limit for allergies of the human body. Immersion testing showed the stability of HA and HA/alumina layers as a barrier which maintains its morphology in PBS solution but slightly changed in Ringers.

4-Hydroxyl-N′-[(3-Hydroxy-4-Methoxyphenyl) Methylidene] Benzohydrazide] as Corrosion Inhibitor for Carbon Steel in Dilute H2SO4

The effect of an aromatic hydrazide derivative 4-hydroxyl-N′-[(3-hydroxy-4-methoxyphenyl) methylidene] benzohydrazide] (HMBH) as inhibitor for the corrosion of carbon steel in 0.5 M H2SO4 solution was investigated in the temperature range of 303 K to 323 K using potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS). The concentration of HMBH used was in the range of 0.1 to 1 mM. Inhibition efficiency (% IE) increased with increase in concentration of HMBH and decreased with increase in temperature. Maximum % IE obtained was around 71 with 1 $$\times $$ × 10-3 M HMBH in 0.5 M H2SO4 at 303 K. The Tafel polarization results indicate that HMBH acted as a mixed type of inhibitor. The results of evaluation of thermodynamic and activation parameters suggest the mixed adsorption of HMBH took place by physisorption, and it obeyed Freundlich’s isotherm. Scanning electron microscope (SEM) and atomic force spectroscopy (AFM) images were also recorded to supplement the results of electrochemical studies, and mechanism for corrosion inhibition was suggested.

A Preliminary Study of Internal Corrosion in Condensate Pipelines at Geothermal Power Plants

In this study, we presented observations and analyze related to internal corrosion in condensate pipes in geothermal power plants. A damaged pipe of condensate pipeline taken from a power plant was investigated to determine the root cause of failure. The observation and failure analysis was carried out by visual and dimensional examination, chemical composition testing, macroscopic, and microscopic examination, Scanning Electron Microscope (SEM) examination with Energy Dispersed Spectrometer (EDS). The deposit in the pipe was analyzed by X-Ray Diffraction (XRD). The quality of the condensate fluid and their tendencies were determined by Langelier Saturation Index (LSI). Also, the corrosion rate of the pipe was simulated by condensate fluid by using a corrosion measurement system (Tafel polarization). The internal corrosion was found in the condensate line is strongly suspected to occur due to erosion-corrosion. Erosion corrosion is caused by insoluble and hard particles in the condensate fluid. The results of XRD found the presence of calcium-silicate compounds in the sediment that is suspected to be the cause of erosion particles. The reduction of the thickness of the bottom pipe wall and occurs in longitudinal directions the alleged damage to the pipe due to sediment corrosion. The presence of hard compounds and differential oxygen can accelerate the process of corrosion so that the corrosion rate in condensate pipelines was a category in the severe category based on NACE SP0775 standards.