Study on Wear Life Prediction of Wind Turbine Helical Gear

2014 ◽  
Vol 904 ◽  
pp. 340-344
Author(s):  
Shi Qiang Wan ◽  
Chun Hua Zhao ◽  
Hai Jiang Dong ◽  
Wei Wang ◽  
Xian You Zhong

The paper analyzed on wear failure mechanism of the helical gear of wind turbine. Then, according to the characteristics of the gear transmission, the helical gear integrated wear value was calculated. Considering gear transmission steadily, the ultimate integrated wear quantity was determined by gear transmission accuracy. Finally, the helical gear wear life model was derived, which had an important guiding significance on the wear life prediction of helical gear pair, gear parameter optimization design and wear condition monitoring.

2014 ◽  
Vol 556-562 ◽  
pp. 1021-1025
Author(s):  
Jing Chen ◽  
Liang Liang Yang ◽  
Zhen Yang Wu

Aiming to reduce the volume of helical gear and the heat generated by the friction of meshing place, the multi-objective optimization design model of helical cylindrical gear transmission is established. The calculator is integrated in ISIGHT integration platform, then to solve the mathematical model. The optimization result shows that the volume of helical gear and the friction power loss of meshing place are reduced, the purpose is achieved which will reduce the production costs and prolong its working life.


Author(s):  
Sungmin Cho ◽  
Do-Young Lee ◽  
Laesung Kim ◽  
Sangpil Cho ◽  
Sung-Ki Lyu

2011 ◽  
Vol 308-310 ◽  
pp. 2237-2240
Author(s):  
You Dong Ye ◽  
Wen Xiang Zhang

Based on the structure and failure features of a new type of outer mesh and “two teeth difference” planetary gear transmission, a optimize method for the gear’s parameters is pointed out avoid of structure failure. The modification coefficients of the gear pairs are obtained through optimization design, so the sliding coefficient for the driving gear, driven gear and planetary gear tending to be equal. The relative slide between gears is reduced, and the working life of the structure is increased greatly.


2011 ◽  
Vol 422 ◽  
pp. 811-817
Author(s):  
Fei Lan ◽  
Kai Liu ◽  
Chao Feng Ma

This paper introduces the principle of the SQP algorithm and how to realize in MATLAB optimization toolbox. With mega watt wind turbine gear transmission system as the research object, the selection of the appropriate design variables and constraints, as the volume of transmission system is the smallest and part of the gear rotational inertia minimum for target function, and set up the optimization mathematical model. Use the MATLAB optimization toolbox to optimize, and then calculate and analysis the example. The results show that before and after the optimization of the system, the volume and the rotational inertia of the gear are significantly reduced. This paper will supply some references for the wind power gear transmission system design.


2013 ◽  
Vol 694-697 ◽  
pp. 109-114
Author(s):  
Zhi Bang Yang ◽  
Yue Feng Zhu ◽  
De Lin Chen

ncreasing speed Gear-box is one of the most important components of wind-turbine. Gear design directly affect the operating life and reliability of gear-box. Based on the 1.5MW wind-turbine as the research object in this paper, we optimized the design parameters of Inclined gears, analysed its bending stress reliability, further verified the gear maximum stress and stress position, to provide a scientific reference for making Inclined gears later.


2012 ◽  
Vol 544 ◽  
pp. 88-93
Author(s):  
Kui Xia ◽  
Shu Dong Yang ◽  
Ting Lei ◽  
Liang Wu

Life prediction for a component can’t instead of its life tests, even so it has a very important guiding significance for the optimization design and material selection of the component, and it can decrease great loss caused by design mistakes, also possibly avoid detours, especially on initial development stage. It also is an important stage of the lifecycle design of a component. According to a certain working condition, this paper predicts the wear life of a large diameter hydraulic directional spool valve with 2-position 4-way for the hydraulic system of a high speed winch, combined with the surface micro-topography of the valve body and spool, and influence factors to the fit clearance changing caused by wear, such as shaping form errors, lateral force, matching materials, hydraulic medium and so on. The result shows that the wear life of the large diameter spool valve is more than 10 million times. The prediction provides a theoretical basis for the independent development of this valve, and has a certain reference for the design of this kind of components.


2012 ◽  
Vol 229-231 ◽  
pp. 613-616
Author(s):  
Yan Jue Gong ◽  
Yuan Yuan Zhang ◽  
Fu Zhao ◽  
Hui Yu Xiang ◽  
Chun Ling Meng ◽  
...  

As an important part of the vertical axis wind turbine, the support structure should have high strength and stiffness. This article adopts finite element method to model a kind of tower structure of the vertical axis wind turbine and carry out static and modal analysis. The static and dynamic characteristic results of tower in this paper provide reference for optimization design the support structure of wind turbine further.


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