Preparation and Properties of Sponge Rubber Based on Natural Rubber and Cassava Starch

2014 ◽  
Vol 931-932 ◽  
pp. 68-72
Author(s):  
Komsun Temna ◽  
Nitinart Saetung ◽  
Anuwat Saetung

In this work, the sponge rubbers based on cassava starch masterbatch in latex phase with the difference technique (non-gelatinized and gelatinized cassava starch) were preformed. The cassava starch contents from 0 to 70 phr were also studied. The cure characteristic, mechanical and morphological properties were investigated. It was found that the scorch time and cure time were increased with an increasing of cassava starch contents in both techniques. The mechanical properties i.e., tensile strength, elongation at break and tear strength were decreased with an increasing of cassava starch contents, except 500% modulus. However, the sponge based on gelatinized technique gave the better mechanical properties than that of non-gelatinized cassava starch. The SEM micrographs of sponge NR from gelatinized technique were also able to confirm a good interfacial interaction between hydrophilic cassava starch and hydrophobic NR.

2005 ◽  
Vol 21 (3) ◽  
pp. 183-199
Author(s):  
G.K. Jana ◽  
C.K. Das

De-vulcanization of vulcanized elastomers represents a great challenge because of their three-dimensional network structure. Sulfur-cured gum natural rubbers containing three different sulfur/accelerator ratios were de-vulcanized by thio-acids. The process was carried out at 90 °C for 10 minutes in an open two-roll cracker-cum-mixing mill. Two concentrations of de-vulcanizing agent were tried in order to study the cleavage of the sulfidic bonds. The mechanical properties of the re-vulcanized rubber (like tensile strength, modulus, tear strength and elongation at break) were improved with increasing concentrations of de-vulcanizing agent, because the crosslink density increased. A decrease in scorch time and in optimum cure time and an increase in the state of cure were observed when vulcanized rubber was treated with high amounts of de-vulcanizing agent. The temperature of onset of degradation was also increased with increasing concentration of thio-acid. DMA analysis revealed that the storage modulus increased on re-vulcanization. From IR spectroscopy it was observed that oxidation of the main polymeric chains did not occur at the time of high temperature milling. Over 80% retention of the original mechanical properties (like tensile strength, modulus, tear strength and elongation at break) of the vulcanized natural rubber was achieved by this mechanochemical process.


2017 ◽  
Vol 735 ◽  
pp. 153-157
Author(s):  
Wasinee Pinpat ◽  
Wirunya Keawwattana ◽  
Siree Tangbunsuk

Silica has been used as reinforcing filler in natural rubber for a period of time as it results in excellent properties for NR vulcanizes. Rice husk ash (RHA), bagasse ash (BA), and oil palm ash (OPA) obtained from agricultural wastes are mainly composed of silica in the percentage of 80.00%, 57.33%, and 40.20% by weight, respectively. The effect of these fillers on cure characteristics and mechanical properties of natural rubber materials at fixed silica content at 35 parts per hundred of rubber (phr) were investigated. The results indicated that ashes showed greater cure time compared to that of the silica. The incorporation of ashes into natural rubber gradually improved compression set but significantly decreased tensile strength, elongation at break, and resilience. Moreover, young's modulus increased, while hardness showed no significant change with the addition of ashes. Overall results indicated that ashes could be used as cheaper fillers for natural rubber materials where improved mechanical properties were not critical.


2009 ◽  
Vol 79-82 ◽  
pp. 2183-2186 ◽  
Author(s):  
Chanchai Thongpin ◽  
C. Sripetdee ◽  
N. Papaka ◽  
N. Pongsathornviwa ◽  
Narongrit Sombatsompop

Silica has been widely used as non-black reinforcing filler, however, the filler-filler interaction has been an important issue. Cure characteristic and mechanical properties of the rubber compound and rubber vulcanizate were affected both by filler-rubber interaction and filler-filler interaction. There have been, presently, a number of natural fillers which are also used as fillers for the rubber, i.e. fly ash, sawdust and zeolite. This work therefore will study the effect of second filler added into the 13% Si-69 treated precipitate silica (PSi) filled natural rubber compounds. It was revealed that the scorch and cure time of the rubber compound increased with the content of treated PSi. This was the effect of excess of the silane treated onto PSi which would agglomerate and form the cluster of polysiloxane and would then be able to absorb vulcanizing accelerator resulting in extending the scorch and cure time of the rubber compounds. However, this effect was over ruled with the reinforcing effect as could be seen by the increasing, with the contents of PSi, of maximum torque and mechanical properties of the vulcanizates. The NR compounded with treated PSi content of 20 phr selected to study the effect of excess silane on the cure characteristic of hybrid fillers NR composite. The addition of sawdust led to longer scorch time and cure time but not much change of the maximum torque. As expected, the modulus of the rubber vulcanizate increased with the sawdust content whereas the tensile strength and elongation at break decreased with the sawdust content. The incorporation of zeolite could accelerate the cure reaction therefore both scorch time and cure time decreased. The maximum torque also increased with the content of zeolite. Both modulus and tensile strength increased with the content of the zeolite whereas elongation at break tended to be unchanged. In the case of using fly ash as the second filler, the cure time tended to be unchanged. However, the maximum torque tended to be increased with the content of fly ash. It was found that the modulus, tensile strength increased but elongation at break decreased. Interestingly, the excess of Si-69 used effect pronouncedly for the addition of zeolite and fly ash cases as the excess silane could promote the interaction between fillers surface and rubber molecule accept for sawdust


2021 ◽  
pp. 0021955X2199735
Author(s):  
Phakamat Limarun ◽  
Teerasak Markpin ◽  
Narongrit Sombatsompop ◽  
Ekachai Wimolmala ◽  
Kiadtisak Saenboonruang

This work investigated the effects of a radiation-protective filler, namely bismuth oxide (Bi2O3), and blowing agents, namely azodicarbonamide (ADC) and oxy-bis (benzene sulfonyl) hydrazide (OBSH), on gamma attenuation and the mechanical, physical, and morphological properties of cellular natural rubber (NR) composites for potential use as light-weight and lead-free gamma-shielding materials. The contents of Bi2O3 were varied from 100 to 300 and 500 parts per hundred of rubber by weight (phr) and the contents of ADC or OBSH were varied from 0 to 8 and 16 phr. The results indicated that the addition of Bi2O3 enhanced the overall gamma-shielding ability, density, tensile modulus, and hardness (Shore OO), but lowered the tensile strength and elongation at break. On the other hand, the addition of ADC or OBSH resulted in decreases in the density, linear attenuation coefficient ( μ), and overall tensile properties but an increase in the mass attenuation coefficient ( μm), with ADC producing better mechanical properties than samples with OBSH. In addition, investigations on the properties of the cellular Bi2O3/NR composites under additional 35 kGy and 70 kGy gamma irradiation revealed that the irradiated samples had increased density, tensile modulus, and hardness (Shore OO), but decreased tensile strength, elongation at break, and μm after such ageing. In conclusion, the overall results suggested that the developed cellular Bi2O3/NR composites not only had efficient and promising gamma-shielding and mechanical properties but also offered comfort and light-weight to users, which could potentially reduce discomforts caused by wearing heavier conventional radiation-protective equipment.


2016 ◽  
Vol 705 ◽  
pp. 40-44
Author(s):  
Chaiwute Vudjung

Natural rubber (NR) containing the nata de coco fiber or Bacterial cellulose (BC) was prepared by co-coagulation of BC and concentrated NR latex with CaCl2 and compounded by two roll mill. The effect of BC content was the important factor in this study. It was that found tensile strength and elongation at break of NR filled BC (NR/BC) decreased with increasing BC content. The addition of BC into NR affect Mooney viscosity of NR/BC masterbatch, with increasing BC content, scorch time and cure time of their compound decreased.


2011 ◽  
Vol 410 ◽  
pp. 90-93 ◽  
Author(s):  
Ladawan Srisuwan ◽  
Kasama Jarukumjorn ◽  
Nitinat Suppakarn

In this study, rice husk fiber (RHF) was used as a reinforcing filler for natural rubber (NR). NR composites were prepared at various RHF contents, i.e., 10, 20, 30, 40 and 50 phr. Sulfur conventional vulcanization was used. Effect of RHF content on cure characteristics, mechanical properties and morphological properties of NR composites were investigated. The results showed that scorch and cure times of RHF/NR composites were not affected by increasing RHF content. Crosslink density, tensile strength, elongation at break and tear strength of NR composites slightly decreased with increasing RHF content whereas M100 and M300 of the composites slightly increased with increasing RHF content.


2013 ◽  
Vol 747 ◽  
pp. 371-374 ◽  
Author(s):  
Watcharin Ruangudomsakul ◽  
Chaiwat Ruksakulpiwat ◽  
Ruksakulpiwat Yupaporn

Cassava pulp (CP) is an inexpensive and broadly available waste by-product from cassava starch production. This by-product is basically constituted of cellulose fiber and residual starch. In this study, cassava pulp was mixed with natural rubber (NR) with various contents using two roll mills to obtain CP/NR composites. Natural rubber grafted glycidyl methacrylate (NR-g-GMA) was used as compatibilizer in CP/NR/NR-g-GMA composites. Sulfur conventional vulcanization was used. The composite specimens were prepared by compression molding. Mechanical properties and morphological properties of composites were investigated. The results showed that tensile strength was significantly increased with increasing content of cassava pulp up to 20 phr. However, when cassava pulp was increased more than 30 phr, tensile strength was slightly decreased. Elongation at break of NR composites was not changed with increasing cassava pulp. The modulus of NR composites was increased with increasing cassava pulp content. Morphological properties of CP/NR composites was elucidated as well.


2010 ◽  
Vol 123-125 ◽  
pp. 1171-1174 ◽  
Author(s):  
Wittawat Wongsorat ◽  
Nitinat Suppakarn ◽  
Kasama Jarukumjorn

Sisal fiber/natural rubber (NR) composites were prepared by the incorporation of sisal fiber into NR at various content (10, 20, 30 phr) using a two-roll mill. Natural rubber grafted with maleic anhydride (NR-g-MA) prepared in house was used to improve interfacial adhesion between sisal fiber and NR matrix. NR-g-MA contents were varied. Mechanical properties, morphologies, and cure characteristics of the composites were studied. Maximum torque, modulus at 100% strain (M100), modulus at 300% strain (M300), and hardness of the composites increased with increasing fiber content while scorch time, cure time, tensile strength, and elongation at break decreased. The addition of NR-g-MA into the composites gave a positive impact on M100, M300, tensile strength, and hardness. Moreover, increasing NR-g-MA content resulted in increased scorch time, cure time, maximum torque, M100, M300, tensile strength, and hardness of the composites. SEM micrographs of the composites revealed that the addition of NR-g-MA into the composites improved the interfacial interaction between sisal fiber and NR matrix. In addition, the compatibilized NR composites exhibited higher specific tensile strength and modulus than the carbon black/NR composites.


2011 ◽  
Vol 410 ◽  
pp. 63-66 ◽  
Author(s):  
Wittawat Wongsorat ◽  
Nitinat Suppakarn ◽  
Kasama Jarukumjorn

Sisal fiber/natural rubber (NR) composites were prepared by the incorporation of sisal fiber into NR at contents of 10-30 phr. Fiber treatment (alkalization) and adding maleic anhydride grafted natural rubber (NR-g-MA) were used to improve interfacial adhesion between sisal fiber and NR matrix. Mechanical properties, morphologies, and cure characteristics of the composites were studied. With increasing fiber content, modulus at 100% strain (M100), modulus at 300% strain (M300), and hardness of the composites increased whereas tensile strength and elongation at break decreased. Cure time of the composites decreased with increasing fiber content but scorch time was not much affected by fiber content. Alkali treated sisal fiber/NR composite exhibited higher tensile properties and hardness than untreated sisal fiber/NR composite at all fiber content due to the improved adhesion between fiber and NR matrix through the mechanical interlocking mechanism. Alkalization showed no effect on scorch time and cure time of the composites. The addition of NR-g-MA into the composites increased M100, M300, tensile strength, and hardness but prolonged scorch time and cure time. NR-g-MA provided more effective improvement of the mechanical properties of the composites when compared to fiber alkalization.


2020 ◽  
Vol 990 ◽  
pp. 262-266
Author(s):  
Prathumrat Nu-Yang ◽  
Atiwat Wiriya-Amornchai ◽  
Jaehoon Yoon ◽  
Chainat Saechau ◽  
Poom Rattanamusik

Thermoplastic vulcanizates or TPVs is a type of materials exhibiting excellent properties between thermoplastic and elastomer by combining the characteristics of vulcanized rubber with the processing properties of thermoplastics. This research aims to study the effect of thermal aging on the morphology and mechanical properties of thermoplastic vulcanizates (TPVs) based on a mixture of natural rubber (NR) and polystyrene (PS). TPVs samples were prepared using the internal mixer at a mass ratio of NR/PS 70/30, 50/50, 30/70 and 0/100. Tensile properties and impact strength showed that when the amount of NR increased tends of impact strength and elongation at break increased but tends of tensile strength decreased. On the other hand, tends of tensile strength for thermal aging at 70°C for 3 days increased when the amount of PS increase. The blending ratio of NR / PS at 70/30 is the best. It gave a worthy increase from 19.94 MPa to be 25.56 MPa (28.18%).


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