Hot Deformation Behavior and Hot Processing Map of P92 Steel

2010 ◽  
Vol 97-101 ◽  
pp. 290-295 ◽  
Author(s):  
Shu Li Sun ◽  
Min Gang Zhang ◽  
Wen Wu He
Keyword(s):  
Processing Map ◽  
Material Model ◽  
Total Elongation ◽  
Hot Compression ◽  
Instability Criterion ◽  
Processing Temperature ◽  
Hollomon Parameter ◽  
P92 Steel ◽  
Dynamic Material Model ◽  
Hot Processing Map

Hot-compression and hot-tension experiments were conducted on a Gleeble-1500D thermal-mechanical simulator. The constitutive equation was presented by calculating the stress exponent, activation energy and Zemer-Hollomon parameter during the hot compression. Based on dynamic material model theories and Prasad instability criterion, the hot processing map was developed and the representative microstructure was observed. The total elongation and reduction in area were calculated by the hot tension. These results have shown that P92 steel should be manufactured at higher processing temperature and larger strain rate in practice.

scholarly journals Hot Deformation Behavior of a New Al–Mn–Sc Alloy

Materials ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 22
Author(s):  
Weiqi Kang ◽  
Yi Yang ◽  
Sheng Cao ◽  
Lei Li ◽  
Shewei Xin ◽  
...  
Keyword(s):  
Flow Stress ◽  
Hot Deformation ◽  
Deformation Behavior ◽  
Material Model ◽  
Strain Rates ◽  
Hot Workability ◽  
Hot Deformation Behavior ◽  
Hollomon Parameter ◽  
Dynamic Material Model ◽  
Optimal Processing

The hot deformation behavior of a new Al–Mn–Sc alloy was investigated by hot compression conducted at temperatures from 330 to 490 °C and strain rates from 0.01 to 10 s−1. The hot deformation behavior and microstructure of the alloy were significantly affected by the deformation temperatures and strain rates. The peak flow stress decreased with increasing deformation temperatures and decreasing strain rates. According to the hot deformation behavior, the constitutive equation was established to describe the steady flow stress, and a hot processing map at 0.4 strain was obtained based on the dynamic material model and the Prasad instability standard, which can be used to evaluate the hot workability of the alloy. The developed hot processing diagram showed that the instability was more likely to occur in the higher Zener–Hollomon parameter region, and the optimal processing range was determined as 420–475 °C and 0.01–0.022 s−1, in which a stable flow and a higher power dissipation were achieved.

Hot Simulation Compression of In Situ TiBw/Ti6Al4V Composites with Novel Network Microstructure

2013 ◽  
Vol 762 ◽  
pp. 382-386
Author(s):  
Lu Jun Huang ◽  
Yu Zi Zhang ◽  
Lin Geng
Keyword(s):  
Processing Map ◽  
Peak Flow ◽  
Flow Instability ◽  
Material Model ◽  
Strain Rate Range ◽  
Strain Rates ◽  
Compression Behavior ◽  
Dynamic Material Model ◽  
Network Microstructure

The hot compression behavior of in situ TiB whiskers reinforced Ti6Al4V (TiBw/Ti6Al4V) composites with a novel network microstructure is investigated in the temperature range of 900-1100°C and strain rate range of 0.001-10 s-1. The results show that all the stress-strain curves of the composites display peak flow, softening and steady-state. Moreover, the peak flow stress decreases with increasing temperatures and decreasing strain rates. Processing map of the composite is constructed using the dynamic material model (DMM). Dynamic recrystallization (DRX) of α phase is observed in the deformation region corresponding with peak efficiency of the processing map. However, the flow instability region ranged from 900 to 1100°C at strain rates higher than 1.0 s-1should be avoided.

Thermal Deformation Behavior and Processing Map of Al-Mg-Er Alloy

2018 ◽  
Vol 913 ◽  
pp. 30-36
Author(s):  
Ran Liu ◽  
Hui Huang ◽  
Ya Liu ◽  
Li Rong
Keyword(s):  
Flow Stress ◽  
Deformation Behavior ◽  
Deformation Temperature ◽  
Material Model ◽  
Instability Criterion ◽  
Strain Rates ◽  
Processing Maps ◽  
Hot Workability ◽  
Compression Tests ◽  
Dynamic Material Model

To study the hot deformation behavior of Al-Mg-Er alloy, hot compression tests were conducted on a Gleeble-1500D thermal simulator at the temperature range of 200-500°C with the strain rates from 0.001 to 10s-1. With the increase in the deformation temperature and the decrease in strain rates, the flow stress of the Al-Mg-Er alloy decreased. Processing maps were constructed to study on hot workability characteristics. The results showed that the flow stress curves exhibited the typical dynamic recrystallization characteristics and the stress decreased with the increase of deformation temperature and the decrease of strain rate. Moreover, the processing maps were established on the basis of dynamic material model and Prasad’s instability criterion.

scholarly journals Hot Workability of Ultra-Supercritical Rotor Steel Using a 3-D Processing Map Based on the Dynamic Material Model

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4118
Author(s):  
Xuewen Chen ◽  
Yuqing Du ◽  
Tingting Lian ◽  
Kexue Du ◽  
Tao Huang
Keyword(s):  
Finite Element ◽  
Alloy Steel ◽  
Thermal Processing ◽  
Processing Map ◽  
Three Dimensional ◽  
Material Model ◽  
Strain Rates ◽  
Rotor Steel ◽  
Dynamic Material Model ◽  
Finite Element Software

As a new-type of ultra-supercritical HI-IP rotor steel, X12CrMoWVNbN10-1-1 alloy steel has excellent integrative performance, which can effectively improve the power generation efficiency of the generator set. In this paper, uniaxial thermal compression tests were carried out over a temperature range of 950–1200 °C and strain rates of 0.05–5 s−1 with a Gleeble-1500D thermal simulation testing machine. Moreover, based on hot compression experimental data and the theory of processing diagrams, in combination with the dynamic material model, a three-dimensional (3-D) thermal processing map considering the effect of strain was constructed. It was concluded that optimum thermal deformation conditions were as follows: the temperature range of 1150–1200 °C, the strain rate range of 0.05–0.634 s−1. Through secondary development of the finite element (FE) software FORGE®, three-dimensional thermal processing map data were integrated into finite element software FORGE®. The distributions of instability coefficient and power dissipation coefficient were obtained over various strain rates and temperatures of the Ø 8 × 12 mm cylinder specimen by using finite element simulation. It is shown that simulation results are consistent with the microstructure photos. The method proposed in this paper, which integrates the three-dimensional processing map into the finite element software FORGE® (Forge NxT 2.1, Transvalor, Nice, France), can effectively predict the formability of X12CrMoWVNbN10-1-1 alloy steel.

Hot Deformation Behavior during the Hot Compression of AZ31 Alloy

2010 ◽  
Vol 139-141 ◽  
pp. 545-548 ◽  
Author(s):  
Shu Li Sun ◽  
Min Gang Zhang ◽  
Wen Wu He ◽  
Jun Qi Zhou ◽  
Gang Sun
Keyword(s):  
Hot Deformation ◽  
Deformation Behavior ◽  
Flow Instability ◽  
Strain Curve ◽  
Az31 Alloy ◽  
Hot Compression ◽  
Instability Criterion ◽  
Compression Tests ◽  
Hot Deformation Behavior ◽  
Hollomon Parameter

The hot deformation behavior of as-cast AZ31 magnesium alloys have been investigated at 200~400°C and strain rates 0.001~1s-1 by means of hot compression tests on a Gleeble-1500D thermal-mechanical simulator. We have analyzed the flow stress-strain curve and presented the constitutive equation by calculating stress exponent, activation energy and Zemer-Hollomon parameter. Then, the processing map of AZ31 alloys has been developed based on the dynamic material model theories and Prasad instability criterion. The flow instability domain is observed at lower temperature and the larger power dissipation rate is emerging at 300~400°C. We have analyzed the corresponding deformation microstructures and it is characteristic of dynamic recrystallization. These results have shown that AZ31 alloy has good workability at 300~400°C and lower strain rate.

Hot Deformation Behavior of TiNiFe Shape Memory Alloy: A Study with Processing Map

2013 ◽  
Vol 631-632 ◽  
pp. 371-376 ◽  
Author(s):  
X.Q. Yin ◽  
S.J. Wang ◽  
Y.F. Li ◽  
B.D. Gao ◽  
X.Y. Kang ◽  
...  
Keyword(s):  
Shape Memory Alloy ◽  
Strain Rate ◽  
Shape Memory ◽  
Deformation Temperature ◽  
Processing Map ◽  
Material Model ◽  
Dynamic Material Model ◽  
Back Scattering ◽  
Instability Regions ◽  
Gleeble 3500

Isothermal compression of the TiNiFe shape memory alloy has been carried out on a Gleeble-3500 thermal simulation machine at the deformation temperature ranging from 1023K to 1323K, the strain rate ranging from 0.01s-1 to 10s-1 with total strain of 0.8. On the basis of dynamic material model, the processing map is established with two instability regions and a desirable domain which demonstrate optimum hot working conditions within the experimental parameters. By means of Electron Back Scattering Diffraction, we come to the conclusion that both dynamic recovery and dynamic recrystallization exist in the desirable domain with deformation temperature ranging 1123 K and strain rate 0.1s-1. The uneven deformation exits in the low deformation temperature with high strain rate area, such as 1023 K and10 s-1. And with 1323K and 0.01s-1 strain rate, the recrystallized grains are abnormal grow up.

Microstructure Evolution and Processing Map of Superalloy GH720Li during Isothermal Compression

2013 ◽  
Vol 747-748 ◽  
pp. 588-593
Author(s):  
Zhao Li ◽  
Shu Hong Fu ◽  
Tao Wang ◽  
Yu Xin Zhao ◽  
Yong Zhang ◽  
...  
Keyword(s):  
Microstructure Evolution ◽  
Hot Deformation ◽  
Processing Map ◽  
Flow Instability ◽  
Plastic Instability ◽  
Instability Criterion ◽  
Compression Tests ◽  
Softening Mechanism ◽  
Deformation Parameters ◽  
Hot Processing Map

sothermal compression tests for superalloy GH720Li were conducted to investigate the effect of hot deformation parameters on microstructure evolution. The changing characteristics of flow stress during hot deformation were also studied. The flow instability area was calculated based on Prasad Plastic Instability Criterion and the hot processing map was obtained. The results showed that dynamic recrystallization was the main softening mechanism of GH720Li alloy during hot deformation. The peak and steady stress decreased significantly with an increase of test temperature and a decrease of the strain rate. Finally, three unstable areas have been found from the processing map.

scholarly journals Research on the Hot Deformation Behavior of the Casting NiTi Alloy

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6173
Author(s):  
Chengchuang Tao ◽  
Hongjun Huang ◽  
Ge Zhou ◽  
Bowen Zheng ◽  
Xiaojiao Zuo ◽  
...  
Keyword(s):  
Strain Rate ◽  
Hot Deformation ◽  
Deformation Behavior ◽  
Niti Alloy ◽  
Rate Sensitivity ◽  
Material Model ◽  
Instability Criterion ◽  
Hot Deformation Behavior ◽  
Dynamic Material Model ◽  
Ti2ni Phase

The hot deformation behavior and processing maps of the casting NiTi alloy were studied at the deformation temperature of 650–1050 °C and the strain rate of 5 × 10−3–1 s−1 by Gleeble-3800 thermal simulating tester. The variation of the strain rate sensitivity exponent m and the activation energy Q under different deformation conditions (T = 650–1050 °C, ε˙ = 0.005–1 s−1) were obtained. The formability of the NiTi alloy was the best from 800 °C to 950 °C. The constitutive equation of the casting NiTi alloy was constructed by the Arrhenius model. The processing map of the casting NiTi alloy was plotted according to the dynamic material model (DMM) based on the Prasad instability criterion. The optimal processing areas were at 800–950 °C and 0.005–0.05 s−1. The microstructure of the casting NiTi alloy was analyzed by TEM, SEM and EBSD. The softening mechanisms of the casting NiTi alloy were mainly dynamic recrystallization of the Ti2Ni phase and the nucleation and growth of fine martensite.

Constitutive Equation and Hot Processing Map for Tensile Test of Mg-13Gd-4Y-2Zn-0.5Zr Alloy at Elevated Temperature

2020 ◽  
Vol 993 ◽  
pp. 237-247
Author(s):  
Bei Bei Dong ◽  
Zhi Min Zhang ◽  
Jian Min Yu ◽  
Xin Che ◽  
Shao Bo Cheng
Keyword(s):  
High Temperature ◽  
Strain Rate ◽  
Deformation Temperature ◽  
Processing Map ◽  
Peak Stress ◽  
Material Model ◽  
Maximum Error ◽  
Tensile Tests ◽  
Hot Processing Map ◽  
High Temperature Tensile

The high temperature tensile behavior of Mg-13Gd-4Y-2Zn-0.5Zr alloy was investigated at deformation temperature of 400-520 °C and strain rate of 0.001-0.5 s-1, and the stress-strain curves were obtained by using INSTRON 3382. The high temperature tensile constitutive model and hot processing map of the alloy were established, and the reliability of the hot processing map was further verified by analyzing the microstructure of the deformed alloy. The results showed that the dynamic recrystallization (DRX) occurred of Mg-13Gd-4Y-2Zn-0.5Zr alloy during the tensile tests under high temperature conditions, and its peak stress decreased with the increase of deformation temperature or strain rate. The Arrhenius equation can be used to fit the rheological behavior of the alloy. The thermal deformation activation energy Q was 259.13kJ/mol, and the maximum error between the model and the experimental data was less than 9%. It can be concluded that the optimum deformation parameters of the alloy were temperature of 500-520 °C and strain rate of 0.01-0.001 s-1 based on the dynamic material model and hot processing map.

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