Microstructure and Hot Workability of Twin-roll Cast Dispersoid-strengthened Al- Mg-Si-Mn alloys

Dispersoid-strengthened Al-Mg-Si-Mn aluminum alloys were produced by twin-roll casting (TRC) and conventional mold casting (MC). An extra-low temperature homogenization was performed at temperature of 430 °C for 6 h, which was followed by uniaxial hot compression tests. The results showed that the as-cast TRC samples had a lower eutectic fraction with a smaller size and a higher solid solution concentration compared to the as-cast MC samples. During the extra-low temperature homogenization, a large number of α-Al(Fe, Mn)Si dispersoids precipitated, and the dispersoids in the TRC sample had a greater number density than those in the MC sample. Precipitation-free zone (PFZ) formed near the eutectic regions, TRC sample had a lower PFZ fraction than that of MC sample. The TRC samples yielded higher flow stresses of hot deformation than MC sample owing to the stronger dispersoid strengthening effect. Severe edge cracking occurred in the deformed MC samples due to the high fraction of coarse AlFeMnSi intermetallic particles, no edge crack formed in the TRC samples owing to its lower fraction and fine intermetallics which improved the hot workability of TRC sample.

Deformation Behavior and Dynamic Recrystallization of Mg-1Li-1Al Alloy

In this paper, the hot workability of Mg-1Li-1Al (LA11) alloy is assessed through a uniaxial compression test in a temperature range from 200 to 400 °C and a strain rate, έ, of 1–0.01 s−1. The present study reveals that flow stress increases when the strain rate increases and deformation temperature decreases. Based on the hyperbolic sine equation, the flow stress constitutive equation of this alloy under high-temperature deformation is established. The average activation energy was 116.5 kJ/mol. Avrami equation was employed to investigate the dynamic recrystallization (DRX). The DRX mechanism affected by the deformation conditions and Zener–Hollomon parameters is revealed. Finally, the relationship between DRX volume fraction and deformation parameter is verified based on microstructure evolution, which is consistent with the theoretical prediction.

Hot Deformation Behaviors of as Cast 321 Austenitic Stainless Steel

AISI 321 stainless steel has excellent resistance to intergranular corrosion and is generally used in nuclear power reactor vessels and other components. The as-cast and wrought structures are quite different in hot workability, so physical simulation, electron back-scatter diffraction, and hot processing maps were used to study the mechanical behavior and microstructure evolution of as-cast nuclear grade 321 stainless steel in the temperature range of 900–1200 °C and strain rate range of 0.01–10 s−1. The results showed that the flow curve presented work-hardening characteristics. The activation energy was calculated as 478 kJ/mol. The fraction of dynamic recrystallization (DRX) increased with increasing deformation temperature and decreasing strain rate. DRX grain size decreased with increasing Z value. Combining the hot working map and DRX state map, the suggested hot working window was 1000–1200 °C and 0.01–0.1 s−1. The main form of instability was necklace DRX. The nucleation mechanism of DRX was the migration of subgrains. The δ phase reduced the activation energy and promoted DRX nucleation of the tested steel.

Dynamic Softening Mechanisms and Microstructure Evolution of TB18 Titanium Alloy during Uniaxial Hot Deformation

In this study, isothermal compression tests of TB18 titanium alloy were conducted using a Gleeble 3800 thermomechanical simulator for temperatures ranging from 650 to 880 °C and strain rates ranging from 0.001 to 10 s−1, with a constant height reduction of 60%, to investigate the dynamic softening mechanisms and hot workability of TB18 alloy. The results showed that the flow stress significantly decreased with an increasing deformation temperature and decreasing strain rate, which was affected by the competition between work hardening and dynamic softening. The hyperbolic sine Arrhenius-type constitutive equation was established, and the deformation activation energy was calculated to be 303.91 kJ·mol−1 in the (α + β) phase zone and 212.813 kJ·mol−1 in the β phase zone. The processing map constructed at a true strain of 0.9 exhibited stability and instability regions under the tested deformation conditions. The microstructure characteristics demonstrated that in the stability region, the dominant restoration and flow-softening mechanisms were the dynamic recovery of β phase and dynamic globularization of α grains below transus temperature, as well as the dynamic recovery and continuous dynamic recrystallization of β grains above transus temperature. In the instability region, the dynamic softening mechanism was flow localization in the form of a shear band and a deformation band caused by adiabatic heating.