Determination of Bore Grinding Machine Parameters to Reduce Cycle Time

2014 ◽  
Vol 974 ◽  
pp. 413-417
Author(s):  
Salakjitt Buddhachakara ◽  
Wipawee Tharmmaphornphilas
Keyword(s):  
Surface Roughness ◽  
Cycle Time ◽  
Control Surface ◽  
Fine Grinding ◽  
Starting Position ◽  
Grinding Machine ◽  
And Control ◽  
Central Composite ◽  
New Machine

This paper applies a central composite design (CCD) to determine proper machine parameters to reduce the cycle time of a bore grinding process. There are 6 machine parameters, which are rough grinding 2 starting position, fine grinding starting position, speed of rough grinding 1, speed of rough grinding 2, speed of rough grinding 3 and speed of fine grinding and 2 types of responses, which are cycle time and surface roughness considered in this study. A half CCD is used to find the optimal machine setup parameters. The experiment shows that new machine conditions can reduce cycle time from 2.98 second per piece to 2.76 second per piece and control surface roughness within specification of 1.0 um. After implementing the new machine conditions in the real setting, we found that the average actual cycle time is 2.76 second per piece with roughness of 0.841 um.

scholarly journals Fuzzy x- and s Control Charts: A Data-Adaptability and Human-Acceptance Approach

Complexity ◽  
2017 ◽  
Vol 2017 ◽  
pp. 1-17 ◽  
Author(s):  
Ming-Hung Shu ◽  
Dinh-Chien Dang ◽  
Thanh-Lam Nguyen ◽  
Bi-Min Hsu ◽  
Ngoc-Son Phan
Keyword(s):  
Surface Roughness ◽  
Control Charts ◽  
Fuzzy Numbers ◽  
Control Surface ◽  
Process Conditions ◽  
Fuzzy Data ◽  
Size Condition ◽  
Resolution Identity ◽  
And Control ◽  
Control Limits

For sequentially monitoring and controlling average and variability of an online manufacturing process, x¯ and s control charts are widely utilized tools, whose constructions require the data to be real (precise) numbers. However, many quality characteristics in practice, such as surface roughness of optical lenses, have been long recorded as fuzzy data, in which the traditional x¯ and s charts have manifested some inaccessibility. Therefore, for well accommodating this fuzzy-data domain, this paper integrates fuzzy set theories to establish the fuzzy charts under a general variable-sample-size condition. First, the resolution-identity principle is exerted to erect the sample-statistics’ and control-limits’ fuzzy numbers (SSFNs and CLFNs), where the sample fuzzy data are unified and aggregated through statistical and nonlinear-programming manipulations. Then, the fuzzy-number ranking approach based on left and right integral index is brought to differentiate magnitude of fuzzy numbers and compare SSFNs and CLFNs pairwise. Thirdly, the fuzzy-logic alike reasoning is enacted to categorize process conditions with intermittent classifications between in control and out of control. Finally, a realistic example to control surface roughness on the turning process in producing optical lenses is illustrated to demonstrate their data-adaptability and human-acceptance of those integrated methodologies under fuzzy-data environments.

Effects of Hull and Control Surface Roughness on Ship Maneuvering

2020 ◽  
pp. 1-10
Author(s):  
John C. Daidola
Keyword(s):  
Surface Roughness ◽  
Equations Of Motion ◽  
Control Surface ◽  
Ship Maneuvering ◽  
Single Screw ◽  
Operation And Maintenance ◽  
Hydrodynamic Derivatives ◽  
Turning Maneuver ◽  
And Control ◽  
Surface Vessel

The effects of hull roughness on ship maneuvering characteristics are investigated. The hydrodynamic derivatives in the equations of motion for surface vessel maneuvering are modified to incorporate roughness of the hull and rudder. Vessel lifetime roughness profiles are postulated based on construction, coatings, operation, and maintenance for a vessel life of 25 years. These are then applied to the turning maneuver for single screw cargo ships with block coefficients from .60 to .80. The implications for naval missions are discussed.

CBN Slipstone Super-Accurate Grinding Theoretical Analysis and Application

2009 ◽  
Vol 626-627 ◽  
pp. 165-170 ◽  
Author(s):  
J.F. Chen ◽  
J.H. Cui ◽  
F. Li
Keyword(s):  
Surface Roughness ◽  
Cubic Boron Nitride ◽  
Grinding Force ◽  
Comparative Test ◽  
Impact Factors ◽  
Grinding Temperature ◽  
Positioning Accuracy ◽  
Grinding Machine ◽  
Design And Manufacture ◽  
New Machine

In this paper, the principle and impact factors for super-accurate grinding are analyzed and discussed. A comparative test is made to investigate the differences between advanced cubic boron nitride (CBN) slipstone and ordinary CBN abrasive corundum in performance such as grinding force, grinding temperature, metal surface metamorphic layer and so on. Based on these results, we design and manufacture a carding Laura slot super-accurate grinding machine. This new grinding machine is standard in system, compact in structure and perfect in appearance. Its fixture has a high positioning accuracy. The surface roughness of the Laura manufactured on the new grinding machine has reduced to Ra0.01μm. The productivity of the new machine increases by 25 times.

Force Based Model for Automated Surface Roughness Prediction in Slot Milling

2001 ◽  
Author(s):  
A. Sarhan ◽  
A. A. Nasr ◽  
R. M. El-Zahry
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Cutting Force ◽  
Control Surface ◽  
Percentage Error ◽  
Depth Of Cut ◽  
Monitoring And Control ◽  
Slot Milling ◽  
On Line ◽  
And Control

Abstract Study was carried out to analyze the dynamic cutting signals of slot-milling process, in order to design automated on-line tool and surface roughness monitoring strategies, based on indices extracted from these signals, to automatically monitor and control surface roughness in slot milling. Especially designed and manufactured sensitive strain gage dynamometer was used to measure slot-milling radial and tangential forces during milling cycle. The dynamometer was calibrated in static and dynamic ranges. The effect of flank wear width on the magnitude of the cutting force harmonics was constructed as function of axial depth of cut, feed rate per tooth, specific cutting pressure of work material and instantaneous angle of rotation. The results were plotted at various cutting conditions in time and frequency domains. The tool wear was measured in an off-line manner using the tool maker’s microscope and interrelationships of cutting force harmonics and tool wear magnitude were constructed and were used in the computer simulation. Surface roughness was measured using surface meter (Surtronic 3+) with a portable printer. The cutting force signal harmonics were used to establish the proposed force based model to predict the surface roughness of the workpiece machined in slot-milling and examining this system by another experimental tests to define the reliability of the system and to define the percentage error of the system model. Hence, an index named as surface index (S.I) is extracted from ratio between first force amplitude at first significant frequency and first surface amplitude at the same frequency, to predict the surface roughness of the workpiece machined in slot-milling. This is to be employed in automated on-line quality management (monitoring and control) strategy.

Ultrastructural changes in sciatic nerve tissue: Effects of passive maternal smoking

1983 ◽  
Vol 41 ◽  
pp. 650-651
Author(s):  
Amankwah K.S. ◽  
A.D. Weberg ◽  
R.C. Kaufmann
Keyword(s):  
Sciatic Nerve ◽  
Maternal Smoking ◽  
Ultrastructural Level ◽  
Uranyl Acetate ◽  
Nerve Tissue ◽  
Ultrastructural Changes ◽  
Cacodylate Buffer ◽  
And Control ◽  
Spontaneous Delivery

Previous research has revealed that passive (involuntary inhalation) tobacco smoking during gestation can have adverse effects upon the developing fetus. These prior investigations did not concentrate on changes in fetal morphology. This study was undertaken to delineate fetal neural abnormalities at the ultrastructural level in mice pups exposed in utero to passive maternal smoking.Pregnant study animals, housed in a special chamber, were subjected to cigarette smoke daily from conception until delivery. Blood tests for determination of carbon monoxide levels were run at 15-18 days gestation. Sciatic nerve tissue from experimental and control animals were obtained following spontaneous delivery and fixed in 2.5% gluteraldehyde in 0.1M cacodylate buffer pH 7.3. The samples were post-fixed in osmium ferrocyanide (1:1 mixture of 1.5% aqueous OSO4 and 2.5% K4 Fe(CN)6). Following dehydration, the tissues were infiltrated with and embedded in Spurr. Sections were stained with uranyl acetate and lead citrate.

Optimal Density Determination of Bouguer Anomaly Using Fractal Analysis (Case of study: Charak area,IRAN)

2005 ◽  
Vol 1 (1) ◽  
pp. 21-24
Author(s):  
Hamid Reza Samadi
Keyword(s):  
Surface Roughness ◽  
Fractal Dimension ◽  
Fractal Analysis ◽  
Fractal Geometry ◽  
Host Rock ◽  
Bouguer Anomaly ◽  
Research Area ◽  
Density Difference ◽  
Optimal Density

In exploration geophysics the main and initial aim is to determine density of under-research goals which have certain density difference with the host rock. Therefore, we state a method in this paper to determine the density of bouguer plate, the so-called variogram method based on fractal geometry. This method is based on minimizing surface roughness of bouguer anomaly. The fractal dimension of surface has been used as surface roughness of bouguer anomaly. Using this method, the optimal density of Charak area insouth of Hormozgan province can be determined which is 2/7 g/cfor the under-research area. This determined density has been used to correct and investigate its results about the isostasy of the studied area and results well-coincided with the geology of the area and dug exploratory holes in the text area

Application of EDS Technique for OSP Film Thickness Measurement

2006 ◽  
Author(s):  
Prong Kongsubto ◽  
Sirarat Kongwudthiti
Keyword(s):  
Thin Film ◽  
Quantitative Analysis ◽  
Joint Strength ◽  
Critical Factor ◽  
Thickness Measurement ◽  
Ic Manufacturing ◽  
And Control ◽  
Film Thickness Measurement ◽  
Non Destructive

Abstract Organic solderability preservatives (OSPs) pad is one of the pad finishing technologies where Cu pad is coated with a thin film of an organic material to protect Cu from oxidation during storage and many processes in IC manufacturing. Thickness of OSP film is a critical factor that we have to consider and control in order to achieve desirable joint strength. Until now, no non-destructive technique has been proposed to measure OSP thickness on substrate. This paper reports about the development of EDS technique for estimating OSP thickness, starting with determination of the EDS parameter followed by establishing the correlation between C/Cu ratio and OSP thickness and, finally, evaluating the accuracy of the EDS technique for OSP thickness measurement. EDS quantitative analysis was proved that it can be utilized for OSP thickness estimation.

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