ISO 6983 Translator for PC Based CNC Systems

2014 ◽  
Vol 980 ◽  
pp. 184-188 ◽  
Author(s):  
Yusri Yusof ◽  
Kamran Latif

Computer Numerical Control (CNC) controller is an important part of machine, composed of hardware and software models. Software model, usually called an interpreter translates input code as per internal structure of CNC machine. Now a day’s traditional controllers of CNC machine are found to be closed in nature, because they are depended of vendor’s specifications. Due to that dependence they do not facilitate access to the inner features of machine. In order to overcome these problems open architecture controllers were introduced. In this article a new ISO 6983 translator for open architecture CNC controller is being proposed. The developed software model is able to read commercially available Computer Aided Design (CAD) /Computer Aided Manufacturing (CAM) system generated International Standards Organization (ISO) 6983 file and extracts position, feed rate, spindle speed, tool etc data and translates to OAC machine. At the same time it is also able to generate output in user defined text and EXtensible Markup Language (.xml) formats. Further design of paper includes development of translator, followed by case study experiment and finally ends with conclusion.

2013 ◽  
Vol 465-466 ◽  
pp. 779-783 ◽  
Author(s):  
Kamran Latif ◽  
Yusri Yusof

Conventional Computer Numerical Control (CNC) machines are operated by controllers. Each controller has software model inside known as interpreter. The function of interpreter is to translate input data model code into CNC understandable internal data structure. These conventional CNC controllers are found to be closed in nature and are dependent on vendor specifications. In order to overcome these problems open architecture control systems are introduced. This paper presents an interpreter for open architecture CNC control system. The developed interpreter takes current available Computer Aided Design (CAD)/ Computer Aided Manufacturing (CAM) systems generated International Standard Organization (ISO) 6983 file in text (.txt) format as input and extracts the position, feed rate, spindle etc data from code. Then finally it writes interpreted code in user defined .txt and EXtensible Markup Language (.xml) formats.


Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3819
Author(s):  
Ting-Hsun Lan ◽  
Yu-Feng Chen ◽  
Yen-Yun Wang ◽  
Mitch M. C. Chou

The computer-aided design/computer-aided manufacturing (CAD/CAM) fabrication technique has become one of the hottest topics in the dental field. This technology can be applied to fixed partial dentures, removable dentures, and implant prostheses. This study aimed to evaluate the feasibility of NaCaPO4-blended zirconia as a new CAD/CAM material. Eleven different proportional samples of zirconia and NaCaPO4 (xZyN) were prepared and characterized by X-ray diffractometry (XRD) and Vickers microhardness, and the milling property of these new samples was tested via a digital optical microscope. After calcination at 950 °C for 4 h, XRD results showed that the intensity of tetragonal ZrO2 gradually decreased with an increase in the content of NaCaPO4. Furthermore, with the increase in NaCaPO4 content, the sintering became more obvious, which improved the densification of the sintered body and reduced its porosity. Specimens went through milling by a computer numerical control (CNC) machine, and the marginal integrity revealed that being sintered at 1350 °C was better than being sintered at 950 °C. Moreover, 7Z3N showed better marginal fit than that of 6Z4N among thirty-six samples when sintered at 1350 °C (p < 0.05). The milling test results revealed that 7Z3N could be a new CAD/CAM material for dental restoration use in the future.


2021 ◽  
Vol 13 (3) ◽  
pp. 168781402110027
Author(s):  
Byung Chul Kim ◽  
Ilhwan Song ◽  
Duhwan Mun

Manufacturers of machine parts operate computerized numerical control (CNC) machine tools to produce parts precisely and accurately. They build computer-aided manufacturing (CAM) models using CAM software to generate code to control these machines from computer-aided design (CAD) models. However, creating a CAM model from CAD models is time-consuming, and is prone to errors because machining operations and their sequences are defined manually. To generate CAM models automatically, feature recognition methods have been studied for a long time. However, since the recognition range is limited, it is challenging to apply the feature recognition methods to parts having a complicated shape such as jet engine parts. Alternatively, this study proposes a practical method for the fast generation of a CAM model from CAD models using shape search. In the proposed method, when an operator selects one machining operation as a source machining operation, shapes having the same machining features are searched in the part, and the source machining operation is copied to the locations of the searched shapes. This is a semi-automatic method, but it can generate CAM models quickly and accurately when there are many identical shapes to be machined. In this study, we demonstrate the usefulness of the proposed method through experiments on an engine block and a jet engine compressor case.


Author(s):  
S H Ahn ◽  
S McMains ◽  
C H Séquin ◽  
P K Wright

Inspired by the metal oxide system implementation service (MOSIS) project, CyberCut is an experimental fabrication testbed for an Internet-accessible, computerized prototyping and machining service. Client-designers can create mechanical components, generally using our web-based computer aided design (CAD) system (available at http://cad.berkeley.edu ), and submit appropriate files to the server at Berkeley for process planning. CyberCut then utilizes an open-architecture, computer numerical control (CNC) machine tool for fabrication. Rapid tool path planning, novel fixturing techniques and sensor-based precision machining techniques allow the designer to take delivery of a component machined from high-strength materials with good tolerances, e.g. ±0.002in (0.05 mm). There are also instances where the complex geometry of a component cannot be prototyped on our three-axis machine tool. For these components use is made of solid freeform fabrication (SFF) technologies such as fused deposition modelling (FDM) to build a prototype of the design. Based on experience with this testbed, a new characterization of types of relationship, or ‘couplings’, between design and manufacturing has been developed using the three classifications ‘loose and repetitive’, ‘stiff and one-way’ or ‘strong and bidirectional’. These three couplings represent different trade-offs between ‘design flexibility’ and ‘guaranteed manufacturability’.


2020 ◽  
Vol 6 (2) ◽  
pp. 029-033
Author(s):  
Herick Henci Agrisa

This paper discusses the pre and process of running a computer numerical control machine (CNC) using computer-aided design (CAD) software commonly used to design products to be produced and computer-aided manufacture (CAM) software used to control machines during the manufacturing process. Some types of CNC machines in general, namely CNC lathe machine and CNC milling machine. The history of the development of the CNC Machine was begun in 1952 by John Pearseon of the Massachusetts Institute of Technology on behalf of the United States Air Force, which aims to make complicated special workpieces. In addition, this paper also discusses the basic numerical code types used in CNC machines.


2014 ◽  
Vol 660 ◽  
pp. 878-882 ◽  
Author(s):  
Yusri Yusof ◽  
Kamran Latif

The Computer Numerical Control (CNC) machines works on the technology that uses minicomputers to generate, parse and execute the sequential control. These machines were introduced in 1970’s, this technology replaces the Numerical Control (NC) with the computers. The controller is the main part of the CNC machine that is composed of two parts: software and hardware. The software part of the controller is commonly known as interpreter that translates the International Standards Organization (ISO) data interface model instructions to the hardware part of the controller. Todays commercial CNC systems are operated by ISO 6983 data interface model that is proved to be a low level language and beside that these CNC systems are found to be closed in nature due to the dependency on vendors specification. Due to these shortcomings the current systems are fail to achieve the targets of future CNC system. In order to overcome these problems and limitations the new data interface model and Open Architecture Control (OAC) technology were introduceds. In this paper a new translator for the interpretation of ISO 14649-21 for OAC CNC systems has been presented. This module interprets the data from STEP-NC code and translates as per required structure of CNC machine. Developed module also enables the on machine modification facilities and provides a platform to generate physical output file in .txt and .xml formats as per user defined structure. The development of these kind of systems will makes CNC system more open, flexible, adoptable, interoperable, and intelligent.


Author(s):  
M. Minhat ◽  
X.W. Xu

Computer Numerical Control (CNC) systems are the “backbones” of modern manufacturing industry for over the last 50 years and the machine tools have evolved from simple machines with controllers that had no memory and were driven by punched tape, to today’s highly sophisticated, multiprocess workstations. These CNC systems are still being worked and improved on. The key issues center on autonomous planning, decision making, process monitoring and control systems that can adjust automatically to the changeable requirements. Introduction of CNC systems has made it possible to produce goods with consistent qualities, apart from enabling the industry to enhance productivity with a high degree of flexibility in a manufacturing system. CNC systems sit at the end of the process starting from product design using Computer Aided Design (CAD) tools to the generation of machining instructions that instruct a CNC machine to produce the final product. This process chain also includes Computer Aided Process Planning (CAPP) and Computer Aided Manufacturing (CAM).


2015 ◽  
Vol 76 (6) ◽  
Author(s):  
Dzullijah Ibrahim ◽  
Zahurin Samad ◽  
Yusli Yaakob ◽  
Norasikin Hussin ◽  
Siti Mardini Binti Hashim

Standard for Exchange of Product Model Data (STEP) is a Standard associated with representation of product data model to enable data communication between different Computer-aided Design (CAD), Computer-aided Manufacturing (CAM) and other engineering systems without any ambiguities and any possible data losses. The development of Open Architecture (PC-based) Numerical Control (OAPC-NC) Interpolator has enhanced the possibilities of data communication between the systems. A tool path data interface to OAPC-NC interpolator is proposed and developed; and a hierarchical-based algorithm is used to extract the tool path data from STEP-NC tool path file of a product model. The generated output of the interpolated data is computer simulated for 3D straight-line path to verify the validity of the interpolator input generated by the proposed interface.


2001 ◽  
Vol 13 (03) ◽  
pp. 149-158 ◽  
Author(s):  
LAI-HSING HSU ◽  
FU-MEI HSU ◽  
YOU-LI CHOU ◽  
JU-YI HSU ◽  
HANG LEONG ◽  
...  

A duplicated mold of the residual limb of an amputee is usually needed to make the socket of prosthesis for the patient. However, traditional means to duplicate a positive mold is time-consuming, patient suffering and intensive manual-efforts required. The study has developed a prototype system that allows a prosthetist to construct the computer-aided design(CAD) model of residual limb easily using it's digitized points based on the concept of reverse engineering. First of all, the topographic data of a residual limb is captured using a non-intrusive scanning machine. The scanned data is then used as the input of a self-developed system that is based on the theories of B-spline curve and lofted surface to process the digitized points. The CAD model can then be built and transferred to a computer-aided manufacturing(CAM) system to generate the code for a computer numerical control(CNC) machine to make the duplicated mold of the residual limb.


2020 ◽  
Vol 3 (4) ◽  
pp. 246-262
Author(s):  
Natalia V. Lishchenko ◽  
Vasily Petrovich Larshin

A method of computer-aided design and manufacture of complex-shaped parts of machines and implants from difficult-tomachine materials (titanium, cobalt-chromium alloys, zirconium dioxide, etc.) has been developed, based on the principles of building an integrated CAD/CAM/CAE system of computer-aided designing and a hierarchical intelligent numerical control system. It is shown that kinematical mechanisms created over the past several centuries do not allow reproducing with the required accuracy the joints movement of living organisms for their use in biomedical implantation technologies. Therefore, the worn out joints of living organisms are reconstructed by adding complex-shaped parts from these difficult-to-machine materials. Information about the geometric shape of these parts (3D model) at the pre-production stage is obtained using modern methods of computed tomography and magnetic resonance imaging, and at the production stage the actual location of the stock grinding allowance is measured by laser (or tactile) scanning. To reduce the unevenness of the position of the grinding stock allowance, the workpiece of a complex-shaped part before grinding is oriented in the coordinate system of a CNC machine based on the established criterion for minimizing the allowance. An example of such orientation of the gear workpiece is given. This workpiece is measured with a Renishaw tactile probe on the left and right sides of the gear valleys before gear grinding. Both the minimum allowance on the left and right sides of the valleys and the difference between them are determined, and then additionally the gear wheel blank is rotated in the appropriate direction to align these minimum values detected. In turn, the aligned minimum allowances, should be sufficient to compensate for the influence of technological factors from the previous operation and the error in setting the workpiece for this operation. For complex-shaped implants, such an additional orientation is performed, for example, according to algorithms for ensuring the minimax value of the allowance.


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