Bioceramics: Spark Plasma Sintering (SPS) of Calcium Phosphates

2006 ◽  
Vol 49 ◽  
pp. 45-50 ◽  
Author(s):  
Christophe Drouet ◽  
C. Largeot ◽  
G. Raimbeaux ◽  
Claude Estournès ◽  
Gérard Dechambre ◽  
...  

Calcium phosphates (Ca-P) are major constituents of calcified tissues, and are also extensively used for the elaboration of biomaterials. However, the usual high-temperature sintering processes generally lead to strong alterations of their chemical, physical and biological properties. Spark plasma sintering (SPS) is a non-conventional sintering technique based on the use of pulsed current, enabling fast heating and cooling rates, and lower sintering temperatures are often observed. The sintering of several orthophosphates (DCPD, amorphous TCP, beta-TCP, OCP, HA and biomimetic nanocrystalline apatites) by SPS was investigated in order to track potential advantages of this technique over usual Ca-P sintering methods. Special attention was given to the SPS consolidation of highly bioactive nanocrystalline apatites.

2017 ◽  
Vol 17 (2) ◽  
pp. 93-103
Author(s):  
M. Tenerowicz-Zaba ◽  
M. Kupkova ◽  
M. Kabatova ◽  
E. Dudrova ◽  
M. Dzupon ◽  
...  

Abstract The aim of the study was to investigate Spark Plasma Sintering (SPS) of 1-3%Mn steels and compare the resultant microstructures, strengths and failure mechanisms with those of conventionally sintered materials. SPS was performed in a vacuum of 5 Pa at 1000°C for 15min under a uniaxial pressure of 20 MPa. The heating rate of 100°C/min was applied. For conventional processing, mixtures of powders were prepared in a Turbula mixer for 30 minutes. Samples were single pressed at 660 MPa, according to PN-EN ISO 2740 standard. Sintering of compacts was carried out in a laboratory tube furnace at 1120°C and 1250°C for 60 minutes in a mixture of 95%N2-5%H2. Heating and cooling rates were 75C°/min and 60°C/min, respectively. The density of SPS samples was higher (up to 7.37 g/cm3) than those after conventional sintering (up to 6.7 g/cm3). Yield strengths of SPS samples were in the range 920-1220 MPa, compared to the maximum of 602 MPa for conventionally sintered Fe-3%Mn-0.8%C. Transverse rupture strengths were the same for this alloy, 1234 MPa, but reached 1473 MPa for SPS 2Mn variant. Interfaces in SPS samples were significantly less contaminated with oxides, which is the result of a more favorable microclimate and pressure acting during SPS. These preliminary results indicate that further research on the SPS of Mn steels is warranted.


2001 ◽  
Vol 7 (S2) ◽  
pp. 1270-1271
Author(s):  
R. Martínez-Sánchez ◽  
L. Béjar-Gómez ◽  
F. Espinosa-Magaña ◽  
J.G. Cabañas-Moreno ◽  
A. Duarte Moller ◽  
...  

The mechanical alloying (MA) process has been probed to be an effective method to conveniently develop materials with novel structures. The products of MA can be processed by conventional powder metallurgy routes for further consolidation. However, the novel features conferred to the powders, such as fine crystal size and chemical homogeneity can be lost during sintering operations, due to the high chemical activity of some of the synthesized phases. The Spark Plasma Sintering (SPS) process is an alternative route to obtain highly dense MA′ed products while retaining these novel microstructures, including a metastable state. Advantages of the SPS process over conventional sintering processes are the fast heating and cooling rates, and the high pressure applied. Combining these two material processing techniques (MA and SPS) it is possible to obtain materials with interesting (far from equilibrium) microstructures. Co-Ti alloys were obtained by MA and SPS, as described in related publications.


Author(s):  
B Stalin ◽  
M Ravichandran ◽  
M Balasubramanian ◽  
C Anand Chairman ◽  
D Pritima ◽  
...  

2008 ◽  
Vol 368-372 ◽  
pp. 601-603
Author(s):  
Xi Wei Qi ◽  
Ji Zhou ◽  
Zhen Xing Yue ◽  
Ming Ya Li ◽  
Xiu Mei Han

Dense NiCuZn ferrites consisting of fine grains were prepared by spark plasma sintering (SPS) at 750°C for 3 min under a uniaxial pressure of 15 MPa. The powders were densified to >95% of theoretical density by the SPS process, and the average grain size of the prepared NiCuZn ferrite was < 1 /m. The saturation magnetization of prepared specimens (without further annealing treatment) was approximate 50.54 emu/g, which was slightly smaller than that of 52.21 emu/g for specimens prepared by conventional sintering at 980°C for 4 h. Phase identifications indicated that prepared NiCuZn ferrite existed impurity phase (Cu2O), and Cu2O would gradually transform to CuO when annealing temperature increased.


Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 264
Author(s):  
Krzysztof Zarębski ◽  
Piotr Putyra ◽  
Dariusz Mierzwiński

Using PNC-60 powder with the addition of graphite, cylindrical products characterized by different compositions of core and outer layers were made. Some compacts were sintered via the conventional process, while others were subjected to the spark plasma sintering method (SPS) at different times and temperatures. The gradient microstructure was obtained in the transition zone by mixing powders during die filling, followed by pressing and diffusion during sintering. The effect of sintering parameters on the nature of the gradient zone and the morphology of the pores was shown. After conventional sintering, the gradient zone was wider than it was after SPS. Via SPS, the short sintering time confined the diffusion to a local range, making its influence on the gradient structure negligible. Differences in the microstructure were confirmed by functional description.


2010 ◽  
Vol 434-435 ◽  
pp. 400-403 ◽  
Author(s):  
Shu Jin Zhao ◽  
Guo Jing Li ◽  
Yang Zhang ◽  
Ao Mei ◽  
Jin Le Lan ◽  
...  

The precursor of Ca2Co2O5 was prepared by coprecipitation method. The bulk Ca2Co2O5 samples were prepared by conventional sintering and Spark Plasma Sintering (SPS), respectively. The relative density of bulk Ca2Co2O5 ceramic, which was prepared by conventional sintering is about 75%; while the samples prepared by SPS has a density of 98%. The thermoelectric properties were enhanced by SPS, compared with samples prepared with conventional sintering. The maximum powerfactor of the conventional sintering and SPS samples are 2.70×10-4W∙m-1∙K-2 and 3.85×10-4 W∙m-1∙K-2, respectively.


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