Failure Analysis on Rubber-Modified Epoxy Resin under Various Loading Speed Conditions

2005 ◽  
Vol 297-300 ◽  
pp. 1907-1912 ◽  
Author(s):  
Deok Bo Lee ◽  
Joo Hyung Kim

A rubber-modified epoxy resin is widely used as adhesive and matrix materials for fiber composite material. The structural reliability of composite material depends on the fracture toughness of the matrix resin. In this study, the fracture toughness and the damage zone around a crack tip in rubber-modified epoxy resin were investigated. The volume fractures of rubber (CTBN1300×8) in the rubber-modified epoxy resin were 0%, 5% and 15% under several loading speeds. The fracture toughness(KIC) and the fracture energy(GIC) were measured by using 3-point bending specimens. The 4-point bending specimens were also used to observe damage zones at the vicinity of a crack tip in modified resins. The results show that the values of the fracture toughness and the sizes of damage zones at 5% and 15% rubber content decrease with increase in loading speed.

2002 ◽  
Vol 69 (12) ◽  
pp. 1363-1375 ◽  
Author(s):  
Deok-Bo Lee ◽  
Toru Ikeda ◽  
Noriyuki Miyazaki ◽  
Nak-Sam Choi

2000 ◽  
Vol 2000.13 (0) ◽  
pp. 349-350
Author(s):  
Daisuke IKEMOTO ◽  
Deok bo LEE ◽  
Toru IKEDA ◽  
Noriyuki MIYAZAKI

2002 ◽  
Vol 124 (2) ◽  
pp. 206-214 ◽  
Author(s):  
Deok-Bo Lee ◽  
Toru Ikeda ◽  
Noriyuki Miyazaki ◽  
Nak-Sam Choi

The fracture behavior of an interface crack tip has significant influence on the structural integrity of an adhesive joint. We investigate a damage zone and the deformation of rubber particles around a tip of an interface crack between rubber-modified epoxy resin and aluminum. They are compared with those around a crack tip in homogeneous rubber-modified epoxy resin. Cavitations in rubber particles are observed around a damaged crack tip in homogeneous resin but not around a damaged interface crack tip. Rubber particles around an interface crack tip are deformed ellipsoidally due to the residual stress even before being damaged, and interfaces between rubber particles and epoxy resin around an interface crack tip are debonded after being damaged.


2004 ◽  
Vol 126 (1) ◽  
pp. 14-18 ◽  
Author(s):  
Deok-Bo Lee ◽  
Toru Ikeda ◽  
Noriyuki Miyazaki ◽  
Nak-Sam Choi

The effect of bond thickness on the fracture toughness of adhesive joints was investigated from a microstructural perspective, using compact tension (CT) adhesive-joint specimens with different bond thicknesses. The adhesive material was a rubber-modified epoxy resin with 12.5 wt% carboxy-terminated butadiene acrylonitrile (CTBN) elastomer. The shapes of the rubber particles dispersed in adhesive layers of damaged and undamaged specimens were observed with an optical microscope. The damage was distributed along the interfaces between the adhesive layer and the two adherends. The results show that the primary causes of variations in the fracture toughness of an adhesive joint with the bond thickness are not only a damage zone around a crack tip but also the combination of a damage zone around a crack tip and additional damage zones along the interfaces.


2012 ◽  
Vol 510-511 ◽  
pp. 577-584 ◽  
Author(s):  
A. Quddos ◽  
Mohammad Bilal Khan ◽  
R.N. Khan ◽  
M.K.K. Ghauri

The impregnation of the fiber with a resin system, the polymeric matrix with the interface needs to be properly cured so that the dimensional stability of the matrix and the composite is ensured. A modified epoxy resin matrix was obtained with a reactive toughening agent and anhydride as a curing agent. The mechanical properties of the modified epoxy matrix and its fiber reinforced composites were investigated systematically. The polymeric matrix possessed many good properties, including high strength, high elongation at break, low viscosity, long pot life at room temperature, and good water resistance. The special attentions are given to the matrix due to its low out gassing, low water absorption and radiation resistance. In addition, the fiber-reinforced composites showed a high strength conversion ratio of the fiber and good fatigue resistance. The dynamic and static of the composite material were studied by thermo gravimetric analysis (TGA), Differential Scanning Calorimetry (DSC) and Scanning Electron Microscopy (SEM) with EDX. The influences of processing technique such as curing and proper mixing on the mechanical and interfacial properties were determined. The results demonstrated that the modified epoxy resin matrix is very suitable for applications in products fabricated with fiber-reinforced composites.


2006 ◽  
Vol 978 ◽  
Author(s):  
Silvester John Noronha ◽  
Nasr M Ghoniem

AbstractWe present a model for the brittle - ductile transition in heterogenous metallic materials based on two dimensional discrete dislocation simulations of crack-tip plasticity. The sum of elastic fields of the crack and the emitted dislocations defines an elasto-plastic crack field. Effects of crack-tip blunting of the macrocrack are included in the simulations. The plastic zone characteristics are found to be in agreement with continuum models, with the added advantage that the hardening behavior comes out naturally in our model. The present model is composed of a macrocrack with microcracks ahead of its tip. These microcracks represent potential fracture sites at internal inhomogenities, such as brittle precipitates. Dislocations that are emitted from the crack-tip account for plasticity. When the tensile stress at the microcrack situated along the crack plane attains a critical value over a distance fracture is assumed to take place. The brittle-ductile transition curve is obtained by determining the fracture toughness at various temperatures. Factors that contribute to the sharp upturn in fracture toughness with temperature are found to be: the decrease in tensile stress ahead of the crack tip due to increase in blunting, and the increase in dislocation mobility. The inherent scatter in fracture toughness measurements are studied by using a size distribution for microcracks, distributed on the crack plane of the macrocrack. The scatter in fracture toughness measurements is found to be an effect of the size distribution of microcracks rather than their spatial distribution on the matrix ahead of the crack plane. When compared, the obtained results are in agreement with the existing experimental data.


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