New Insights into Plasticity-Induced Crack Tip Shielding via Mathematical Modelling and Full Field Photoelasticity

2007 ◽  
Vol 345-346 ◽  
pp. 199-204
Author(s):  
K.F. Tee ◽  
Colin J. Christopher ◽  
M. Neil James ◽  
Eann A Patterson

The topic of plasticity-induced closure and its role in shielding a crack tip from the full range of applied stress intensity factor has provoked considerable controversy over several decades. We are now in an era when full field measurement techniques, e.g. thermoelasticity and photoelasticity, offer a means of directly obtaining the stress field around a crack tip and hence the effective stress intensity factor. Nonetheless, without a clear understanding of the manner in which the development of plasticity around a growing crack affects the applied stress field, it will remain difficult to make crack growth rate predictions except through the use of an often highly conservative upper bound growth rate curve where closure is absent, or through semi-empirical approaches. This paper presents new evidence for an interpretation of plasticity-induced crack tip shielding as arising from two separate effects; a compatibility-induced interfacial shear stress at the elastic-plastic interface along the plastic wake of the crack, and a crack surface contact stress which will vary considerably as a function of stress state, load and material properties.

1988 ◽  
Vol 55 (1) ◽  
pp. 111-119 ◽  
Author(s):  
C. C. Ma ◽  
P. Burgers

An infinite linear elastic body containing a semi-infinite crack is loaded by a planar antiplane stress pulse parallel to the crack. The stress wave strikes the crack at time t=0 and at some arbitrary later time tf, the crack begins to extend straight ahead with constant speed vo. After some later tb, the crack suddenly stops, then kinks and propagates with constant speed vc, making an angle δ with the original crack. A superposition scheme is used to construct the exact full-field solution of the propagating crack. The full-field solution for stresses for the constant speed propagating crack with a delay time tf is found to be the Mode III analog of Baker’s problem in Mode I plus the stress pulse, and the displacement on the crack faces behind the moving crack tip is just the solution of Baker’s problem when expressed in crack tip coordinates and is independent of the delay time tf. When the crack suddenly stops, the stress field, which is radiated out from the stopped crack tip, corresponds to the stationary crack stress field of a crack whose crack tip has been at the stopped crack position for all time. The dynamic stress intensity factor at the kinked crack tip is then obtained by using a perturbation method. The region of the stress intensity factor controlled field is investigated for both stationary and propagating cracks. It is found that this region depends on the loading conditions and which stress components are considered. The region also depends on the crack tip speed and will contract as the crack tip speed increases.


2019 ◽  
Vol 795 ◽  
pp. 451-457
Author(s):  
Bao Yin Zhu ◽  
Xian Xi Xia ◽  
He Zheng ◽  
Guo Dong Zhang

An typical mode of a structural integrity failure in dissimilar steel welded joints. This paper aims at studying crack tip stress of a steam generator dissimilar welded joint under residual stress field with the method of interaction integral and XFEM. Firstly, the corresponding weak form is obtained where the initial stress field is involved, which is the key step for the XFEM. Then, the interaction integral is applying to calculate the stress intensity factor. In addition, two simple benchmark problems are simulated in order to verify the precision of this numerical method. Finally, this numerical method is applying to calculate the crack tip SIF of the addressed problem. This study finds that the stress intensity factor increases firstly then decreases with the deepening of the crack. The main preponderance of this method concerns avoiding mesh update by take advantage of XFEM when simulating crack propagation, which could avoid double counting. In addition, our obtained results will contribute to the safe assessment of the nuclear power plant steam generator.


1991 ◽  
Vol 58 (4) ◽  
pp. 1107-1108 ◽  
Author(s):  
J. Weertman

The crack-tip shielding stress intensity factor L, for the mode III crack in a work-hardening solid is equal to L = - K, where K is the applied stress intensity factor. That is, the crack tip is perfectly shielded. This result is shown two ways: from the dislocation shielding and from the dislocation crack extension force.


1987 ◽  
Vol 54 (1) ◽  
pp. 72-78 ◽  
Author(s):  
K. Ravi-Chandar ◽  
W. G. Knauss

The dynamic stress field near a propagating crack tip is usually characterized in terms of one parameter, namely, the dynamic stress intensity factor. While analytically this is an exact representation at the crack tip itself, under transient conditions, the domain of dominance of the stress intensity factor varies as discussed by Ma and Freund (1986). In this paper, we present experimental results which show that while the stress intensity factor may dominate the near tip stress field under transient conditions as long as the crack velocity is small, it may not be dominant over an appreciable region under other transient conditions of crack tip motion, thus making it difficult to determine this quantity experimentally.


2008 ◽  
Vol 385-387 ◽  
pp. 341-344
Author(s):  
Pablo Lopez-Crespo ◽  
A. Shterenlikht ◽  
Eann A Patterson ◽  
J.R. Yates ◽  
Philip J. Withers

A novel methodology based on a combination of experimental and analytical methods is used for monitoring the stress intensity factor in fatigue cracks subjected to constant amplitude loads. Full-field displacement information is fitted, following a multi-point over-deterministic approach, to an analytical model. This is developed from Muskhelishvili’s complex formulation. The methodology allowed accurate monitoring of the stress intensity factor during three fatigue cycles when small-scale yielding conditions were achieved. Moreover for larger loads where important plastic deformation occurs around the crack tip, Dugdale’s correction accounted for the differences between theoretical and calculated stress intensity factors. Accordingly the tool provides an indirect approach for measuring crack tip plasticity. Due to the fact that image correlation is relatively simple to use and is a non-contacting technique, the approach pioneered in this work seems ideal for monitoring fatigue cracks in industrial applications.


2011 ◽  
Vol 83 ◽  
pp. 28-34
Author(s):  
Keisuke Tanaka ◽  
Yasuki Kita

A sharply notched specimen of porous silicon carbide with porosity of 37% was fatigued under four-point bending. The opening displacement of a fatigue crack was measured at several positions along cracks by using scanning electron microscopy. The crack propagation curve was divided into stages I, II, and III. The crack propagation rate first decreased with crack extension in stage I and became constant in stage II. In stage III, the crack propagation rate increased again. The range of crack opening displacement measured in SEM was lower than that calculated from the applied load range by FEM, suggesting that the anomalous variation of the crack propagation rate with crack extension was caused by crack-tip shielding due to crack face contact. The crack-tip stress intensity factor was estimated as a true crack driving force from the relation between the crack opening displacement and the applied load. The amount of crack-tip shielding increased very quickly with crack extension, reducing the crack-tip stress intensity factor in stage I. In stage II, the increasing applied stress intensity factor is balanced by the increase in the crack-tip shielding. The crack-tip stress intensity factor increases with crack extension in stage III.


2010 ◽  
Vol 452-453 ◽  
pp. 493-496
Author(s):  
You Tang Li ◽  
Bo Chen ◽  
Rui Feng Wang

Based on elasticity theory, the stress field and stress intensity factor of gear crack are discussed. The effect of friction coefficient and crack shape on equivalent stress, displacement at crack tip and stress intensity factor were analyzed by using general finite element software ANSYS, and the formula of stress intensity factor of gear crack was revised. The results showed that the equivalent stress, displacement at crack tip and stress intensity factor increased with the friction coefficient for the same crack. For the same f and different a/c, the front friction surface played a major role when a/B﹤0.05, and the post friction surface played a major role when a/B﹥0.05. The stress intensity factor increase at first, and then decrease with the increase of a/c.


2016 ◽  
Vol 258 ◽  
pp. 11-16 ◽  
Author(s):  
Yoji Shibutani ◽  
Daisuke Matsunaka

Dynamics and statics of defects interaction among crack, dislocations and twin boundary (TB) observed in magnesium were investigated using molecular dynamics and elasticity with the complex stress functions to clarify the effect of long-range elastic stress field. An atomic model containing a crack parallel to (10-11) TB was gradually elongated under KI-mode tension by molecular dynamics simulations. Changing the distance between the crack and the TB, four kinds of crack propagation manners were observed, one of which showed the path transition from the crack to the TB itself by shielding effect of piled-up dislocations around the crack tip. The stress intensity factor of the nanosized crack in bulk is 0.28 MPam1/2, which is smaller than that of crack on the TB. The shielding effect due to the piled-up dislocations drastically decreases stress concentration around the crack tip and the stress intensity factor diminishes down to the 0.22, and thus the crack nucleated from the void nucleation and coalescence on the TB was propagated instead. The elastic stress distributions obtained by the superposition of some complex stress functions suggest that the stress field around the crack tip is disturbed by the localized stress due to the TB in the case of crack closest to TB and also by the back stress due to the piled-up dislocations in the case of crack far from TB.


2019 ◽  
Vol 485 (2) ◽  
pp. 162-165
Author(s):  
V. A. Babeshko ◽  
O. M. Babeshko ◽  
O. V. Evdokimova

The distinctions in the description of the conditions of cracking of materials are revealed. For Griffith–Irwin cracks, fracture is determined by the magnitude of the stress-intensity factor at the crack tip; in the case of the new type of cracks, fracture occurs due to an increase in the stress concentrations up to singular concentrations.


2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Bing Yang ◽  
Zhanjiang Wei ◽  
Zhen Liao ◽  
Shuwei Zhou ◽  
Shoune Xiao ◽  
...  

AbstractIn the digital image correlation research of fatigue crack growth rate, the accuracy of the crack tip position determines the accuracy of the calculation of the stress intensity factor, thereby affecting the life prediction. This paper proposes a Gauss-Newton iteration method for solving the crack tip position. The conventional linear fitting method provides an iterative initial solution for this method, and the preconditioned conjugate gradient method is used to solve the ill-conditioned matrix. A noise-added artificial displacement field is used to verify the feasibility of the method, which shows that all parameters can be solved with satisfactory results. The actual stress intensity factor solution case shows that the stress intensity factor value obtained by the method in this paper is very close to the finite element result, and the relative error between the two is only − 0.621%; The Williams coefficient obtained by this method can also better define the contour of the plastic zone at the crack tip, and the maximum relative error with the test plastic zone area is − 11.29%. The relative error between the contour of the plastic zone defined by the conventional method and the area of the experimental plastic zone reached a maximum of 26.05%. The crack tip coordinates, stress intensity factors, and plastic zone contour changes in the loading and unloading phases are explored. The results show that the crack tip change during the loading process is faster than the change during the unloading process; the stress intensity factor during the unloading process under the same load condition is larger than that during the loading process; under the same load, the theoretical plastic zone during the unloading process is higher than that during the loading process.


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