Precision form Grinding of Ceramic Materials with Diamond Grinding Wheel

2007 ◽  
Vol 359-360 ◽  
pp. 90-93
Author(s):  
Zhong Ming Cui ◽  
Deng Jie Zhu ◽  
Lei Du
Keyword(s):  
High Efficiency ◽  
Ceramic Materials ◽  
Diamond Wheel ◽  
Machining Process ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Abrasive Wheel ◽  
Diamond Grinding Wheel ◽  
Diamond Grinding ◽  
Form Grinding

Ceramic is difficult to cut with normal machining method in precision intricate profile. The grinding process with diamond abrasive wheel is an effective process to machining ceramic materials. In this paper, a precise form-grinding method of ceramic materials with diamond grinding wheel is introduced. The tolerance of intricate profiler precision degree by this grinding process is less than 0.005mm. The machining process contains many techniques as high efficiency of profiler dressing technique of diamond wheel and form grinding process of ceramic. It gives some references on the developing of ceramic precision intricate profile machining techniques forward.

Performance of Diamond and Silicon Carbide Wheels on Grinding of Bioceramic Material Under Minimum Quantity Lubrication Condition

2017 ◽  
Vol 139 (12) ◽  
Author(s):  
P. Suya Prem Anand ◽  
N. Arunachalam ◽  
L. Vijayaraghavan
Keyword(s):  
Silicon Carbide ◽  
Surface Finish ◽  
Minimum Quantity Lubrication ◽  
Diamond Wheel ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Grinding Wheels ◽  
Diamond Grinding Wheel ◽  
Diamond Grinding ◽  
Wheel Loading

Advanced ceramic materials like sintered and presintered zirconia are frequently used in biomedical applications, where minimum quantity lubrication (MQL) assisted grinding is required to achieve a good surface finish instead of conventional flood coolant. However, insufficient cooling and wheel clogging are the major problems that exist in the MQL grinding process, which depends upon the type of work piece material and the grinding wheel being used. The present study is to determine the performance of the grinding wheels on presintered zirconia under MQL conditions in terms of grinding forces, specific energy, surface integrity, and wheel wear. Experiments are conducted with two different types of grinding wheels as silicon carbide (SiC) and diamond grinding wheels under the same condition. The results indicated that the diamond wheel provided a better surface finish and reduced tangential force under MQL condition, compared to the conventional SIC wheel. This was due to the reduction of wheel loading in the diamond grinding wheel. The specific energy of diamond grinding wheel was reduced with higher material removal rate compared to the conventional SiC wheel. The ground surfaces generated by the diamond grinding wheel showed fine grinding marks with better surface finish. The percentage of G-ratio calculated for the diamond wheel was higher than the SiC wheel by 77%. This was due to the sliding of the grains and less wheel loading in the diamond wheel. The cost difference between the corresponding wheels was discussed to improve the productivity of the grinding process.

Research on Grinding Temperature of a New Diamond Grinding Wheel

2013 ◽  
Vol 652-654 ◽  
pp. 2205-2208
Author(s):  
Qiao Ping Wu ◽  
Zhao Hui Deng ◽  
Yan Li Gong
Keyword(s):  
Diamond Wheel ◽  
Experimental Results ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Grinding Temperature ◽  
Al2o3 Ceramic ◽  
Diamond Grinding Wheel ◽  
Diamond Grinding

It is aimed at developing a new diamond wheel in order to overcome the shortages of traditional grinding wheel, such as the abrasive easily fall off the grinding wheel prematurely, high grinding temperature, random grits distribution and the loading problems become more severe in grinding process. And further study on the grinding temperature of the new diamond wheel prepared in comparison with traditional resin-bonded diamond grinding wheel in machining Al2O3 ceramic. The prepared new diamond wheel has many diamond fibers involved in grinding process which are artificially ordered, diamond grits are not easily fall off, and it has big chip-pocket space and heat dissipating capability. The experimental results indicated that the grinding temperature of the new diamond wheel in comparison with the conventional diamond wheel under the same conditions was decreased by 80°C-120°C.

Wear of Diamond Grinding Wheel during Low Speed Dressing by Alumina

2015 ◽  
Vol 658 ◽  
pp. 120-124
Author(s):  
Tachai Luangvaranunt ◽  
Natthawat Tangkaratanakul ◽  
Patchanok Sakultantimetha
Keyword(s):  
High Hardness ◽  
Large Mass ◽  
Diamond Wheel ◽  
Grinding Wheel ◽  
Work Piece ◽  
Wheel Wear ◽  
Diamond Grinding Wheel ◽  
Diamond Grinding ◽  
Dressing Tool ◽  
Pin On Disk

Diamond grinding wheel is used in high precision grinding process, when work piece has a very high hardness. For a specific grinding interval, the wheel must be properly dressed, in order to remove swarf, sharpen the worn diamond grits, open up new diamond protrusions, and recondition the bond material. Dressing of diamond grinding wheel by alumina dressing tool has been simulated in a pin-on-disk machine in the research. Sharpening of the wheel is indicated by the increase of its roughness value, and surface microstructure with protruding sharp diamond grits. It was found that increasing of sliding distant from 100 to 500 m will increase the roughness of the wheel. The increase of contact load from 10 to 20 N will also increase roughness of the wheel, and the severity of wheel wear, indicated by high values of friction coefficient. A proper dressing of this nickel bonded SD1200 diamond wheel is by sliding against alumina dressing tool for at least 300 m under 10 N load. Sliding velocity has minimal effect to the results. A too large sliding distant and load will cause severe damage to wheel surface, and severe wheel wear, indicated by its large mass loss.

Grinding Behavior of Yttrium Partially Stabilized Zirconia Using Diamond Grinding Wheel

2016 ◽  
Vol 1136 ◽  
pp. 15-20 ◽  
Author(s):  
P. Suya Prem Anand ◽  
N. Arunachalam ◽  
L. Vijayaraghavan
Keyword(s):  
Ceramic Materials ◽  
Dental Restoration ◽  
Prosthetic Material ◽  
Depth Of Cut ◽  
Grinding Wheel ◽  
Stabilized Zirconia ◽  
Partially Stabilized Zirconia ◽  
Diamond Grinding Wheel ◽  
Diamond Grinding ◽  
Grinding Parameters

In recent development of dental restoration, zirconia has been used as a prosthetic material due to their enhanced properties of fracture strength and toughness compared to other ceramic materials. Zirconia based ceramic materials are used in structural application in engineering, such as in the manufacture of cutting tools, gas sensors, refractories. Grinding was used as the efficient technique to finish ceramic materials. Due to the hard and brittle nature of a ceramic material, the grounded components were left with surface and subsurface damages. In this paper, the influence of the grinding parameters on the grindability of yttrium partially stabilized zirconia was carried out using a diamond grinding wheel. The resin bonded grinding wheel was used to analyze the grinding behavior of the material. The grinding force and surface roughness were measured during the grinding process and the experiments were conducted under conventional flooded conditions. The relationship between the surface finish and grinding parameters such as depth of cut, wheel speed were analyzed.

Development on Micro Precision Truing Method of ELID-Grinding Wheel (1st Report: Principle & Fundamental Experiments)

2005 ◽  
Vol 291-292 ◽  
pp. 207-212 ◽  
Author(s):  
Hitoshi Ohmori ◽  
Shao Hui Yin ◽  
Wei Min Lin ◽  
Yoshihiro Uehara ◽  
Shinya MORITA ◽  
...  
Keyword(s):  
High Precision ◽  
High Efficiency ◽  
High Hardness ◽  
Experimental Results ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Grinding Wheels ◽  
Elid Grinding ◽  
High Toughness ◽  
Diamond Grinding

Metal bonded diamond grinding wheels are widely used in the grinding process, especial in ELID grinding. However, truing is difficult owing to the high toughness of metal bond materials and high hardness of diamond abrasives. To realize high precision and high-efficiency truing, we propose a new micro-truing method consisting of electro-discharge truing and electrolysis-assisted mechanical truing in this paper. The process principle and fundamental experimental results are introduced, and the truing performance is discussed. Research results show that the proposed new method is effective for truing metal bonded diamond grinding wheels.

High Efficiency Abrasive Waterjet Dressing of Diamond Grinding Wheel

2014 ◽  
Vol 1017 ◽  
pp. 243-248 ◽  
Author(s):  
Peng Yao ◽  
Wei Wang ◽  
Chuan Zhen Huang ◽  
Jun Wang ◽  
Hong Tao Zhu ◽  
...  
Keyword(s):  
Feed Rate ◽  
High Efficiency ◽  
Water Jet ◽  
Surface Generation ◽  
Abrasive Waterjet ◽  
Grinding Wheel ◽  
Abrasive Water Jet ◽  
Diamond Grinding Wheel ◽  
Diamond Grinding ◽  
Wheel Topography

A grinding wheel wears rapidly during ultrasonic assisted surface generation of a large aperture aspherical RB-SiC mirror, which leads to an increase of grinding force and profile error. In this paper, different types of resinoid bonded diamond grinding wheel with a same grit size were dressed with high-pressure abrasive water jet. The dressing effects of abrasive water jet were assessed through comparing the 3D roughness of the grinding wheel topographies before and after dressing. The experimental results show that diamond grits of a worn grinding wheel are protruding from bond after dressing. The feed rate of nozzle and the bond materials have significant impact on the 3D surface roughness of the wheel and dressing efficient. The softer binder and the decrease of the feed rates and lead to deeper grooves during dressing of grinding wheel. However, too low feed rate will make a large number of abrasive particles drop from binder, which worsens the wheel topography. Therefore, to dress grinding wheel well and efficiently, optimized feed rate must be chosen.

Performance of Brazed Diamond Wheel in Grinding Cemented Carbide

2006 ◽  
Vol 532-533 ◽  
pp. 381-384 ◽  
Author(s):  
Shu Sheng Li ◽  
Jiu Hua Xu ◽  
Bing Xiao ◽  
Ming Hua Yan ◽  
Yu Can Fu ◽  
...  
Keyword(s):  
Removal Rate ◽  
Chip Thickness ◽  
Diamond Wheel ◽  
Surface Grinding ◽  
Cemented Carbide ◽  
Grinding Wheel ◽  
Diamond Grinding Wheel ◽  
Diamond Grinding ◽  
Pull Out ◽  
Wear Modes

A kind of brazed monolayer diamond grinding wheel was developed with a relatively regular distribution of grains on the wheel surface. Grinding performances of this kind of brazed wheel in the surface grinding of cemented carbide were studied. The experiment results show that the grinding forces ratio becomes higher with the increasing of the maximum undeformed chip thickness and the specific energy falls with the material removal rate during grinding cemented carbide process. Under certain grinding conditions, the material was removed almost through plastic deformation and good surface quality is gained. Furthermore, the grits of the brazed diamond grinding wheel fail mainly in attritious wear modes other than pull-out ones in conventional electroplated and sintered diamond tools, which indicates that the strong retention of brazing alloy to the diamond grits and longer service life of this kind of wheel.

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