Welding Behavior Analysis of Stiffened Stainless Steel Structure

2008 ◽  
Vol 385-387 ◽  
pp. 413-416
Author(s):  
Hong Li ◽  
Hui Long Ren
Keyword(s):  
Stainless Steel ◽  
Three Dimensional ◽  
Steel Structure ◽  
Transient Temperature ◽  
Remaining Life ◽  
Whole Process ◽  
Transient Temperature Field ◽  
Damage Law ◽  
Residual Strains ◽  
Nonlinear Behaviors

Welding residual plastic strains and residual stresses are the product of complicated nonlinear behaviors of the structures during welding. The residual strains and stresses for stiffened stainless steel structure and welding fatigue analysis are studied in this paper. The three-dimensional transient temperature field is analyzed by FEM first. Doing the welding experiment for fundamental model is to verify the numerical results, the infrared thermograph is used to follow and record the whole process. The results of FEM are supported by experimental data. Then, the elastic-plastic-model is established to analyze the residual strains and stresses. Based on the stresses, loading and fatigue factors, according to Miner fatigue damage law, some fatigue behaviors such as fatigue life and remaining life are obtained.

Fatigue Analysis of Penetration Assembly Joined by Multi-Pass Welding

2010 ◽  
Vol 452-453 ◽  
pp. 317-320
Author(s):  
Hong Li ◽  
Li Li ◽  
Ren Fu Wang
Keyword(s):  
Residual Stresses ◽  
Transient Temperature ◽  
Random Wave ◽  
Remaining Life ◽  
Wave Load ◽  
Dynamic Stresses ◽  
Welded Structures ◽  
Time Dynamic ◽  
Transient Temperature Field ◽  
Damage Law

Due to high centralized instantaneous heat input in the process of the welding, a great deal of residual stresses and distortions should be brought in the welded structures, which can heavily influence the capability and reliability of the structure. Residual stresses and welding fatigue behaviors of stainless steel penetration assembly joined by multi-pass welding are studied in this paper. The distribution of transient temperature field and real-time dynamic stresses field in the welded region must be calculated first. Based on the residual stresses, the random wave load putting on the structure and fatigue factors, according to Miner fatigue damage law, some fatigue behaviors such as fatigue life and remaining life are obtained.

Numerical Simulation of Three-Dimensional Molten Pool Temperature Field and Flow Field for Laser Melt Injection Based on Fluent

2012 ◽  
Vol 538-541 ◽  
pp. 1837-1842 ◽  
Author(s):  
Long Zhi Zhao ◽  
Zi Wang ◽  
Xin Yan Jiang ◽  
Jian Zhang ◽  
Ming Juan Zhao
Keyword(s):  
Temperature Field ◽  
Liquid Metal ◽  
Molten Pool ◽  
Metal Flow ◽  
Three Dimensional ◽  
Transient Temperature ◽  
Transient Temperature Field ◽  
Liquid Metal Flow ◽  
Fluent Software ◽  
Thermo Physical Properties

According to the characteristics of laser melt injection, a numerical model for a simplified 3D transient temperature field in molten pool was established using FLUENT software in this paper. In the model, many factors were considered such as liquid metal turbulence, latent heat of phase transformation and material thermo physical properties depending on temperature. The results show that the model can be developed well by FLUENT software. And the results also show that the driving force of the liquid metal flow mechanism.

Study on Welding Deformations of Shipboard of Container Vessel

2011 ◽  
Vol 488-489 ◽  
pp. 218-221
Author(s):  
Hong Li ◽  
Da Lu Qiu ◽  
Guang Lei Li ◽  
Hui Long Ren
Keyword(s):  
Heat Flux ◽  
Heat Source ◽  
Three Dimensional ◽  
Temperature Fields ◽  
Transient Temperature ◽  
Plastic Strains ◽  
Out Of Plane ◽  
Inherent Strain ◽  
Nonlinear Behaviors ◽  
Plane Deformations

Residual plastic strains of the shipboard are the product of nonlinear behaviors during welding. Deformations of a welded shipboard injure the beauty of appearance of the ship, cause errors during the assembly of the shipboard and reduce the strength of the ship. Residual welding deformations of shipboard of a container vessel are studied in this paper. Nonlinear three dimensional transient temperature fields are analyzed by FEM first. The heat source is modeled as a moving heat flux following a Gaussian distribution. Then, applying the equivalent loads induced by the inherent strain on the shipboard, the final in-plane shrinkage and out-of-plane deformations are calculated. Being compared with the experimental results of deformations, the simulated results show mostly conformity.

Three-dimensional transient temperature field model for laser annealing

2005 ◽  
Vol 97 (3) ◽  
pp. 033520 ◽  
Author(s):  
Jean-Yves Degorce ◽  
Jean-Numa Gillet ◽  
François Magny ◽  
Michel Meunier
Keyword(s):  
Temperature Field ◽  
Laser Annealing ◽  
Field Model ◽  
Three Dimensional ◽  
Transient Temperature ◽  
Transient Temperature Field ◽  
Temperature Field Model

Analysis of Nonlinear Heat Transfer and Residual Stresses during Multi-Pass Welding of Penetration Assembly

2009 ◽  
Vol 417-418 ◽  
pp. 149-152 ◽  
Author(s):  
Hong Li ◽  
Li Li
Keyword(s):  
Residual Stresses ◽  
Three Dimensional ◽  
Transient Temperature ◽  
Butt Welding ◽  
Time Dynamic ◽  
Transient Temperature Field ◽  
Dimensional Finite Element ◽  
Nonlinear Transient ◽  
Girth Welds ◽  
Three Dimensional Finite Element

Welding residual plastic strains and stresses cause errors during the assembly and reduce the strength of the structure. Based on an elastic-plastic-model, a three-dimensional finite element numerical simulation of multi-pass butt welding of a representative penetration assembly is carried out in this paper. The nonlinear transient temperature field and the real-time dynamic stresses field during multi-pass butt welding with girth welds are obtained. In the end, the residual stresses of the complicated stainless steel penetration structure are calculated by FEM software ANSYS.

scholarly journals Research on Model Slice and Forming Method of Thin-walled Parts

2021 ◽  
Vol 233 ◽  
pp. 04046
Author(s):  
Changhao Zhang ◽  
Hu Li ◽  
Jianyu Yang ◽  
Huawei Lu ◽  
Peng Su
Keyword(s):  
Numerical Simulation ◽  
Temperature Field ◽  
Structural Characteristics ◽  
Three Dimensional ◽  
Simulation Method ◽  
Processing Parameters ◽  
Transient Temperature ◽  
Transient Temperature Field ◽  
Thin Walled ◽  
Experimental Processing

According to the structural characteristics of thin-walled parts, a model slicing method is proposed, and its mathematical process is established. The three-dimensional transient temperature field in the process of synchronous powder feeding laser cladding is studied and verified by numerical simulation method, and the thin-walled parts formed by later experimental processing are processed by the results of numerical simulation. Using the simulation results of temperature field as the basis for optimizing the processing parameters, the forming path of thin-walled parts is programmed and optimized, and the experimental verification shows the reliability of this method.

The Influence of Thermophysical Properties on a Numerical Model of Solidification

2002 ◽  
Author(s):  
Josef Stetina ◽  
Frantisek Kavicka ◽  
Bohumil Sekanina ◽  
Jaromir Heger
Keyword(s):  
Temperature Field ◽  
Numerical Model ◽  
Thermophysical Properties ◽  
Three Dimensional ◽  
Casting Process ◽  
Transient Temperature ◽  
Treatment Processes ◽  
Transient Temperature Field ◽  
Simultaneous Heating ◽  
Liquid States

Solidification and cooling of a (con)casting, with the simultaneous heating of the mold, is a case of transient spatial heat and mass transfer. This paper introduces an original and universal numerical model of solidification, cooling and heating, of a one-to-three-dimensional stationary and transient temperature field in a system comprising the casting, the mold and its surroundings. This model simulates both traditional as well as non-traditional technologies of casting conducted in foundries, metallurgical plants, forging operations, heat-treatment processes, etc. The casting process is influenced not only by the thermophysical properties (i.e. heat conductivity, the specific heat capacity and density in the solid and liquid states) of the metallic and non-metallic materials, but also by the precision with which the numerical simulation is conducted. Determining these properties is often more demanding than the actual calculation of the temperature field of the solidifying object. Since the influence of individual properties should be neither under- nor over-estimated, it is necessary to investigate them via a parametric study. It is also necessary to determine the order of these properties in terms of their importance.

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