Study of the Structural Properties and Segregation of Alloying Elements in Strips from the TRC Line

2016 ◽  
Vol 682 ◽  
pp. 38-45
Author(s):  
Wojciech Ściężor ◽  
Andrzej Mamala ◽  
Paweł Kwaśniewski ◽  
Radosław Kowal ◽  
Justyna Grzebinoga
Keyword(s):  
Cold Rolling ◽  
Structural Properties ◽  
Electric Properties ◽  
Alloying Elements ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Segregation Of Alloying Elements ◽  
Twin Roll ◽  
To Receive

Twin roll casting (TRC) technology is becoming increasingly popular because of the opportunity to receive aluminum strips which may serve as input for direct cold rolling processes. Furthermore, these strips have a favourable combination of mechanical and electric properties as well as dimensional tolerances. TRC line strips show segregation of alloying elements and structure providing a combination of casting structure and wrought alloy. As part of this study, the structure of the strips from the TRC line has been analyzed as well as the segregation of the alloying elements.

scholarly journals A Novel Approach to Improve the Microstructure and Mechanical Properties of Al–Mg–Si Aluminum Alloys during Twin-Roll Casting

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1713 ◽  
Author(s):  
Yong Li ◽  
Chen He ◽  
Jiadong Li ◽  
Zhaodong Wang ◽  
Di Wu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Crystallization Front ◽  
Alloying Elements ◽  
Cast Slab ◽  
Energy Dispersion Spectroscopy ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll Cast ◽  
Twin Roll

The main purpose of this present study was to investigate the different processing conditions on the microstructure, segregation behavior of alloying elements, and mechanical properties of Al−Mg−Si alloy twin-roll cast slab prepared using a novel twin-roll casting technology. The simulation of temperature field, distribution of alloying elements, tensile properties, hardness, and conductivity were examined by a Leica optical microscope, scanning electron microscopy, energy dispersion spectroscopy, electron probe microanalysis, and tensile tests. The results indicated that when the traditional twin-roll casting method was used to produce aluminum alloy strip, there are obvious centerline segregation defects due to the deep crystallization front depth and symmetrical solidification characteristics. When the forced-cooling technology was applied in the twin-roll casting process, by virtue of the changing of crystallization front depth and crystallization front shape, the segregation defects are obviously suppressed. Suggesting that this method can significantly improve the uniformity of alloying elements in the thickness direction of the twin-roll cast slab, ultimately improve the mechanical properties of AA6022 aluminum alloy.

Texture Evolution in Non-Oriented Silicon Steel Processed by Twin-Roll Casting

2012 ◽  
Vol 452-453 ◽  
pp. 7-11 ◽  
Author(s):  
Wei Pei ◽  
Yu Hui Sha ◽  
Fang Zhang ◽  
Liang Zuo
Keyword(s):  
Cold Rolling ◽  
Texture Evolution ◽  
Casting Process ◽  
Rolling Process ◽  
Silicon Steel ◽  
Recrystallization Annealing ◽  
Twin Roll Casting ◽  
Steel Sheets ◽  
Roll Casting ◽  
Twin Roll

In this paper, non-silicon steel sheets were produced by both twin-roll casting method and conventional process. Orientation characteristics and texture evolution of the sheets during casting, cold rolling and recrystallization annealing were investigated for comparison. It was found that the subsurface of twin-roll casting strips are characterized by weak {100} orientation while the central layer by random orientation. Twin-roll casting process can decrease α fiber (//RD) and increase γ fiber (//ND) during cold rolling process. Consequently, the η fiber (//RD) favorable for magnetic properties of non-silicon steels is enhanced and the detrimental {111} component is suppressed after annealing.

Analysis of Properties of Selected Aluminium Alloys, Obtained by Twin Roll Casting Method and Subjected to Cold Rolling Process

2015 ◽  
Vol 641 ◽  
pp. 202-209
Author(s):  
Wojciech Ściężor ◽  
Andrzej Mamala ◽  
Paweł Kwaśniewski
Keyword(s):  
Mechanical Properties ◽  
Continuous Casting ◽  
Cold Rolling ◽  
Aluminium Alloys ◽  
Raw Materials ◽  
Uniaxial Tensile ◽  
Casting Method ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll

Modern manufacturing technologies of flat cold-rolled products made of aluminium and its alloys are based on raw materials produced with the use of continuous casting technology. One of the most frequently used integrated production processes, based on continuous casting of metal, is twin roll casting method (TRC). In TRC method liquid metal flows into the area formed by two water-cooled rolls, solidifies and next is deformed (rolled) which allows to obtain strip with several millimetres thickness. Thanks to this, it is possible to eliminate hot rolling stage from the typical production technology, and directly subject obtained sheets to cold rolling process.This paper presents results of cold rolling strain dependency on the mechanical properties of tested aluminium alloys from 1XXX, 3XXX and 8XXX series, produced in the laboratory conditions with the use of TRC method. Furthermore the rolling loads and basic mechanical properties, determined in an uniaxial tensile, were examined.

scholarly journals Study of the Mechanical Properties of Strips Obtained in TRC Line

2016 ◽  
Vol 61 (2) ◽  
pp. 1101-1108 ◽  
Author(s):  
A. Mamala ◽  
W. Ściężor ◽  
P. Kwaśniewski ◽  
J. Grzebinoga ◽  
R. Kowal
Keyword(s):  
Mechanical Properties ◽  
Chemical Composition ◽  
Cold Rolling ◽  
Rolling Process ◽  
Twin Roll Casting ◽  
Integrated Method ◽  
Casting Technology ◽  
Roll Casting ◽  
Processing Line ◽  
Twin Roll

Abstract Twin Roll Casting technology belongs to modern, integrated method of processing aluminum and its alloys. This method includes preparation of liquid metal and its continuous casting between the rotating cylindrical crystallizers, optional homogenizing treatment, cold rolling and optional interoperation or final heat treatment. Final products of TRC method are strips with a thickness from few to several millimeters, which can be directly subjected to cold rolling process to afford a sheet. Properties of final product are limited by the material’s condition, its chemical composition and also selected path of its processing technology. The paper presents research results of chemical composition and mechanical properties of strips obtained in Twin Roll Casting processing line.

Effect of Selected Alloying Elements on Aluminium Physical Properties and its Effect on Homogenization after Casting

2013 ◽  
Vol 765 ◽  
pp. 471-475 ◽  
Author(s):  
Tadeusz Knych ◽  
Andrzej Mamala ◽  
Wojciech Ściężor
Keyword(s):  
Electrical Conductivity ◽  
Modern Technology ◽  
Alloying Elements ◽  
Alloying Element ◽  
Cold Forming ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Near Net Shape ◽  
Twin Roll ◽  
Theoretical Considerations

Modern technology for near net shape aluminium alloy flat rolled products includes twin roll casting, cold rolling and heat treatment. The technology is most common for 1XXX, 3XXX and 8XXX aluminium alloys. In fact, this technology of cold forming is applied to materials with as cast structure which may in some cases limit formability during rolling. As a consequence, the fundamental operation for high quality products is a well chosen homogenization process of material after casting. During the homogenization of 8XXX alloys after twin roll casting, important changes in electrical conductivity of the material have been reported in the literature. Possibly, the observed effects are connected with the migration of alloying element atoms in the microstructure. This study presents the influence of selected alloying elements on the electrical conductivity and mechanical properties of aluminium. On this basis, it is possible to analyse the effect and level of diffusion of alloying elements from particles to matrix and from matrix to particles during homogenization of 8XXX alloys in as cast temper. Additional comparison of experimental results with theoretical considerations via Nordheim’s rule was also analyzed in this study.

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