An Influence of Frictional Model on Temperature Distribution during a Friction Spot Stir Welding Process of Titanium Grade 2

2016 ◽  
Vol 687 ◽  
pp. 155-162
Author(s):  
Piotr Lacki ◽  
Zygmunt Kucharczyk ◽  
Tomasz Walasek
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Friction Stir Welding ◽  
Temperature Distribution ◽  
Welding Process ◽  
Relative Speed ◽  
The Finite Element Method ◽  
Friction Stir ◽  
Temperature Distributions ◽  
Titanium Grade

In the paper, the influence of friction on temperature distribution in the friction spot stir welding process of titanium grade 2 is analysed. It is assumed that the friction coefficient may be a function of temperature or the relative speed of the contact areas. The finite element method is used in the numerical calculations. Temperature distributions and temperature versus time for the analysed friction coefficients are presented. The results also show that applying a proper frictional model is very essential for the sake of heat generation during friction stir welding.

Finite Element Modelling of Temperature Distribution in Friction Stir Welding Process and Its Influence on Distortion of Copper Canisters

2004 ◽  
Vol 824 ◽  
Author(s):  
Therese Källgren ◽  
Lai-Zhe Jin ◽  
Rolf Sandström
Keyword(s):  
Finite Element ◽  
Friction Stir Welding ◽  
Temperature Distribution ◽  
Welding Speed ◽  
Material Flow ◽  
Finite Element Modelling ◽  
Welding Process ◽  
Element Modelling ◽  
Friction Stir ◽  
Friction Stir Welding Process

AbstractIn an effort to enhance safety for long time disposal of waste nuclear fuel, friction stir welding has been developed as one alternative to seal copper canisters. To avoid the formation of voids and cracks during the welding process, an understanding of the heat and material flow andthereby the evolution of the microstructure, is of great importance. Finite element modelling has been used to simulate the heat and material flow as well as thermal expansion during the friction stir welding process. A model involving heat transfer, material flow, and continuum mechanics has been developed. The steady state solutions have been compared with experimental temperature observations as well as analytical solutions, showing good agreement. Temperature distribution is affected by the welding speed. For a given reference pointperpendicular to the welding direction, a lower welding speed corresponds to a higher peak temperature. The plunging position of welding tool influences the temperature distribution and therefore the displacement distribution of the weldment.

Temperature Distribution Analysis in Plates Joined by Friction Stir Welding

2009 ◽  
Author(s):  
Mauricio Rangel Pacheco ◽  
Jean Paul Kabche ◽  
Ivan Thesi ◽  
Fabiano Nunes Diesel
Keyword(s):  
Finite Element ◽  
Friction Stir Welding ◽  
Temperature Distribution ◽  
Large Scale ◽  
Heat Dissipation ◽  
Welding Process ◽  
Experimental Investigations ◽  
Welding Parameters ◽  
Distribution Analysis ◽  
Friction Stir

Friction Stir Welding (FSW) is a solid-state welding process which generates heat through mechanical friction between a moving workpiece and a fixed component, in order to plastically combine materials. This process has been gaining considerable attention due to several key advantages, which include: good mechanical properties of the combined materials after welding, absence of toxic fumes and molten material spatter, low environmental impact, and low concentration of defects while allowing a large variation of parameters and materials. Although a reasonable number of experimental investigations on FSW are available in the literature, numerical modeling of this process has not been performed on a large scale. In that light, this paper presents a numerical investigation of the temperature distribution in plates welded by FSW, using finite element analysis. The finite element model developed includes friction between the workpiece and the fixed component, as well as the corresponding heat dissipation that results from plastic deformation of the material. The model was found appropriate for estimating important welding characteristics, such as the heat-affected zone (HAZ), and their sensitivity to various welding parameters.

Fast Computation of Microscale Temperature Distribution in LSI Chips

2003 ◽  
Author(s):  
Shigeki Hirasawa ◽  
Satoru Isomura
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Temperature Distribution ◽  
Silicon On Insulator ◽  
Fast Computation ◽  
The Finite Element Method ◽  
Fast Calculation ◽  
Temperature Distributions ◽  
Network Method ◽  
Practical Tool

A network method for quickly calculating the temperature distributions in an LSI chip with silicon-on-insulator (SOI) transistors and multi-layered lines has been developed. Its calculation time is less than 1/1000 of that of the finite element method, and its error is within 15%. The developed fast calculation method can be used in the case of more than 300 heating devices and more than 1000 lines in an LSI chip. It is thus a practical tool for designing the optimum layout of devices to prevent local temperature increases in an LSI chip.

Analysis of the Temperature Distribution in Friction Stir Welding Using the Finite Element Method

2013 ◽  
Vol 758 ◽  
pp. 11-19 ◽  
Author(s):  
Mauricio Rangel Pacheco ◽  
Pedro Manuel Calas Lopes Pacheco
Keyword(s):  
Finite Element ◽  
Friction Stir Welding ◽  
Temperature Distribution ◽  
Plastic Strain ◽  
Heat Source ◽  
Translational Motion ◽  
Welding Process ◽  
Welding Parameters ◽  
Friction Stir ◽  
Welding Processes

Welding is a fabrication process widely used in several industrial areas. The welding of metallic alloys presents some basic characteristics as the presence of a localized intensive heat input that promotes mechanical and metallurgical changes. Different from conventional welding processes, where macroscopic fusion is observed, friction welding is a solid state welding process where the joint is produced by the relative rotational and/or translational motion of two pieces under the action of compressive forces producing heat and plastic strain on the friction surfaces. Friction Stir Welding (FSW) process has received much attention for its special characteristics, like the high quality of the joints. Although there are several experimental works on the subject, numerical modeling is not well stated, as the process is very complex involving the coupling of several non-linear phenomena. In this contribution a tridimensional finite element model is presented to study the temperature distribution in plates welded by the FSW process. A weld heat source is proposed to represent the heat generated during the process. The heat source model considers several contributions present in the process as the friction between the tool and the piece and the plastic power associated to the plastic strain developed. Numerical results show that the model is in close agreement with experimental results, indicating that the model is capable of capturing the main characteristics of the process. The proposed model can be used to predict important process characteristics, like the TAZ (Thermal Affected Zone), as a function of the welding parameters.

Thermomechanical Analysis of the Welding Process Using the Finite Element Method

1975 ◽  
Vol 97 (3) ◽  
pp. 206-213 ◽  
Author(s):  
E. Friedman
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Welding Process ◽  
Thermomechanical Analysis ◽  
Analytical Models ◽  
The Finite Element Method ◽  
Nonuniform Temperature ◽  
Butt Weld ◽  
Transverse Bending ◽  
Finite Element Formulations

Analytical models are developed for calculating temperatures, stresses and distortions resulting from the welding process. The models are implemented in finite element formulations and applied to a longitudinal butt weld. Nonuniform temperature transients are shown to result in the characteristic transverse bending distortions. Residual stresses are greatest in the weld metal and heat-affected zones, while the accumulated plastic strain is maximum at the interface of these two zones on the underside of the weldment.

Sign in / Sign up

Export Citation Format

Share Document