Study on Surface Roughness of Al2024 Alloy during Shot Peening Process Based on Finite Element Method

2017 ◽  
Vol 748 ◽  
pp. 229-234
Author(s):  
Xuan Zheng ◽  
Dong Wei Gao

Based on the explicit dynamic analysis method, the finite element models of successive shots and multiple shots for shot peening process are established by using LS-DYNA software.The simulations of the elastic-plastic dynamic process of shots impacting on a metallic target during shot peening process were accomplished. For Al2024-T3 alloy plate, the surface roughness induced by shot peening is studied and the effect of overlapping on the general trend is evaluated.The analysis results show that the surface roughness increases rapidly at the initial stage of shot peening and forms micro-scale pits. With the increase of the coverage, the surface deformation increased slowly when the surface coverage reached 100%.

Author(s):  
Pham Quang Trung ◽  
Nay Win Khun ◽  
David Lee Butler

Shot peening is well known as a surface deformation process which can induce compressive residual stresses into the subsurface of materials in order to improve the fatigue life. In this paper, the effects of the process conditions for both single and double shot peening on the fatigue life of AISI 4340 low alloy steel is investigated. The fatigue tests revealed that the shot peening process could significantly enhance the fatigue life of the treated components. However, a side effect of the process was an increase in surface roughness which was more prevalent under higher peening pressures and led to a reduction in the fatigue life. Therefore, to maximize the performance of the process, the peening parameters need to be carefully selected. Microstructure analysis of the shot peened parts indicated that the nucleation cracks or initiation cracks occurred in the subsurface at depths of 10–20 μm in the case of as-received samples but moved up to the free surface for the shot peened parts.


2006 ◽  
Vol 34 (4) ◽  
pp. 237-255 ◽  
Author(s):  
M. Kuwajima ◽  
M. Koishi ◽  
J. Sugimura

Abstract This paper describes experimental and analytical studies of the dependence of tire friction on the surface roughness of pavement. Abrasive papers were adopted as representative of the microscopic surface roughness of pavement surfaces. The rolling∕sliding friction of tire tread rubber against these abrasive papers were measured at low slip velocities. Experimental results indicated that rolling∕sliding frictional characteristics depended on the surface roughness. In order to examine the interfacial phenomena between rubber and the abrasive papers, real contact length, partial slip, and apparent friction coefficient under vertical load and tangential force were analyzed with two-dimensional explicit finite element analysis in which slip-velocity-dependent frictional coefficients were considered. Finite element method results indicated that the sum of real contact area and local partial slip were larger for finer surfaces under the same normal and tangential forces. In addition, the velocity-dependent friction enhanced local slip, where the dependence of local slip on surface roughness was pronounced. It proved that rolling∕sliding friction at low slip ratio was affected by local frictional behavior at microslip regions at asperity contacts.


2018 ◽  
Vol 55 (4) ◽  
pp. 666-675
Author(s):  
Mihaela Tanase ◽  
Dan Florin Nitoi ◽  
Marina Melescanu Imre ◽  
Dorin Ionescu ◽  
Laura Raducu ◽  
...  

The purpose of this study was to determinate , using the Finite Element Analysis Method, the mechanical stress in a solid body , temporary molar restored with the self-curing GC material. The originality of our study consisted in using an accurate structural model and applying a concentrated force and a uniformly distributed pressure. Molar structure was meshed in a Solid Type 45 and the output data were obtained using the ANSYS software. The practical predictions can be made about the behavior of different restorations materials.


2021 ◽  
Vol 11 (3) ◽  
pp. 1253
Author(s):  
Evaggelos Kaselouris ◽  
Kyriaki Kosma ◽  
Yannis Orphanos ◽  
Alexandros Skoulakis ◽  
Ioannis Fitilis ◽  
...  

A three-dimensional, thermal-structural finite element model, originally developed for the study of laser–solid interactions and the generation and propagation of surface acoustic waves in the macroscopic level, was downscaled for the investigation of the surface roughness influence on pulsed laser–solid interactions. The dimensions of the computational domain were reduced to include the laser-heated area of interest. The initially flat surface was progressively downscaled to model the spatial roughness profile characteristics with increasing geometrical accuracy. Since we focused on the plastic and melting regimes, where structural changes occur in the submicrometer scale, the proposed downscaling approach allowed for their accurate positioning. Additionally, the multiscale simulation results were discussed in relation to experimental findings based on white light interferometry. The combination of this multiscale modeling approach with the experimental methodology presented in this study provides a multilevel scientific tool for an in-depth analysis of the influence of heat parameters on the surface roughness of solid materials and can be further extended to various laser–solid interaction applications.


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