Finite Element Simulation for Forging Process Using Euler’s Fixed Meshing Method

2008 ◽  
Vol 575-578 ◽  
pp. 1139-1144 ◽  
Author(s):  
Chan Chin Wang
Keyword(s):  
Finite Element Method ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Large Deformation ◽  
The Body ◽  
Rigid Plastic ◽  
Element Analysis ◽  
Forging Process ◽  
Deformation Problem ◽  
Element Method

A simulator based on rigid-plastic finite element method is developed for simulating the plastic flow of material in forging processes. In the forging process likes backward extrusion, a workpiece normally undergoes large deformation around the tool corners that causes severe distortion of elements in finite element analysis. Since the distorted elements may induce instability of numerical calculation and divergence of nonlinear solution in finite element analysis, a computational technique of using the Euler’s fixed meshing method is proposed to deal with large deformation problem by replacing the conventional way of applying complicated remeshing schemes when using the Lagrange’s elements. With this method, the initial elements are generated to fix into a specified analytical region with particles implanted as markers to form the body of a workpiece. The particles are allowed to flow between the elements after each deformation step to show the deforming pattern of material. The proposed method is found to be effective in simulating complicated material flow inside die cavity which has many sharp edges, and also the extrusion of relatively slender parts like fins. In this paper, the formulation of rigid-plastic finite element method based on plasticity theory for slightly compressible material is introduced, and the advantages of the proposed method as compared to conventional one are discussed.

Rigid-Plastic Finite Element Simulation of Cold Forging and Sheet Metal Forming by Eulerian Meshing Method

2014 ◽  
Vol 970 ◽  
pp. 177-184 ◽  
Author(s):  
Wen Chiet Cheong ◽  
Heng Keong Kam ◽  
Chan Chin Wang ◽  
Ying Pio Lim
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Large Deformation ◽  
Sheet Metal ◽  
Metal Forming ◽  
The Body ◽  
Cold Forging ◽  
Rigid Plastic ◽  
Element Analysis ◽  
Linear Solution

A computational technique of rigid-plastic finite element method by using the Eulerian meshing method was developed to deal with large deformation problem in metal forming by replacing the conventional way of applying complicated remeshing schemes when using the Lagrange’s elements. During metal forming process, a workpiece normally undergoes large deformation and causes severe distortion of elements in finite element analysis. The distorted element may lead to instability in numerical calculation and divergence of non-linear solution in finite element analysis. With Eulerian elements, the initial elements are generated to fix into a specified analytical region with particles implanted as markers to form the body of a workpiece. The particles are allowed to flow between the elements after each deformation step to show the deforming pattern of material. Four types of cold forging and sheet metal clinching were conducted to investigate the effectiveness of the presented method. The proposed method is found to be effective by comparing the results on dimension of the final product, material flow behaviour and punch load versus stroke obtained from simulation and experiment.

Tire Cornering Simulation Using an Explicit Finite Element Analysis Code

1998 ◽  
Vol 26 (2) ◽  
pp. 109-119 ◽  
Author(s):  
M. Koishi ◽  
K. Kabe ◽  
M. Shiratori
Keyword(s):  
Finite Element Method ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Test System ◽  
Experimental Results ◽  
The Finite Element Method ◽  
Element Analysis ◽  
Explicit Finite Element ◽  
Explicit Finite Element Analysis ◽  
Element Method

Abstract The finite element method has been used widely in tire engineering. Most tire simulations using the finite element method are static analyses, because tires are very complex nonlinear structures. Recently, transient phenomena have been studied with explicit finite element analysis codes. In this paper, the authors demonstrate the feasibility of tire cornering simulation using an explicit finite element code, PAM-SHOCK. First, we propose the cornering simulation using the explicit finite element analysis code. To demonstrate the efficiency of the proposed simulation, computed cornering forces for a 175SR14 tire are compared with experimental results from an MTS Flat-Trac Tire Test System. The computed cornering forces agree well with experimental results. After that, parametric studies are conducted by using the proposed simulation.

Finite Element Analysis of the Forging Process for Half-Shaft Bushing

2009 ◽  
Vol 16-19 ◽  
pp. 1248-1252
Author(s):  
Chun Dong Zhu ◽  
Man Chun Zhang ◽  
Lin Hua
Keyword(s):  
Finite Element Method ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Numerical Calculation ◽  
Two Dimensional ◽  
Element Analysis ◽  
Forging Process ◽  
Die Life ◽  
Dimensional Finite Element ◽  
Forging Force

As an important forged part of an automobile, the inner hole of the half-shaft bushing must be formed directly. However, the process requires many steps, and how the forging, or deformation, is spread over the production steps directly affects the die life and forging force required. In this paper, the three steps involved in directly forging a half shaft bushing's inner hole are simulated using the two-dimensional finite element method. Further more, we improve the forging process. From numerical calculation, the improved necessary forging force is found to be only half the original force, and the die life is doubled.

Rigid–plastic limit analysis of discontinuous media by a finite element method

1989 ◽  
Vol 26 (3) ◽  
pp. 369-374 ◽  
Author(s):  
T. Tamura ◽  
R. Y. S. Pak
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Bearing Capacity ◽  
Limit Analysis ◽  
Constitutive Law ◽  
Rigid Plastic ◽  
Element Analysis ◽  
Plastic Limit Analysis ◽  
Surface Foundation ◽  
Element Method

This paper describes the formulation of a finite element method by which a limit analysis of a rigid–plastic medium with discontinuities can be performed. The Drucker–Prager criterion is adopted to describe the yielding of the medium, while the Mohr–Coulomb law is used to model the interface of the discontinuous velocity fields. Both associated and nonassociated flow rules are considered in the constitutive characterization. Results are presented to illustrate the influence of discontinuities on the bearing capacity of a surface foundation. Key words: bearing capacity, constitutive law, dilatancy, discontinuity, limit, plasticity, finite element analysis.

Finite Element Analysis of Ground Imitating Tank

2005 ◽  
Author(s):  
Jiemin Liu ◽  
Guangtao Ma
Keyword(s):  
Finite Element Method ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Dead Weight ◽  
Element Analysis ◽  
Thin Walled ◽  
The Dead ◽  
Stress And Deformation ◽  
Inertia Forces ◽  
Element Method

A typical ground imitating tank is analyzed regarding it as the thin-walled structure composed of plates (skins) and beams (reinforcement) using finite element method (FEM). Through moving the location of reinforcements, make the skins close with the flanges of the reinforcements in order to imitate actually the connection of the skins and the reinforcements. The thickness of plates, the size and the geometry shape and the location of reinforcements are taken as parameters to be optimized. In calculation, not only consider effects of the oil-weight, the extra-pressure in tank and the dead weight of the tank on the stresses and displacements of the tank, but also analyze the effects of the inertia forces produced due to the rotation of the tank on the stresses and displacements. Displacement, stress and deformation distributions of the ground imitating tank under the three typical flying postures imitated are given.

Finite Element Calculation of Sintering Deformation Using Limited Experimental Data

2008 ◽  
Vol 606 ◽  
pp. 103-118 ◽  
Author(s):  
Jing Zhe Pan ◽  
Ruo Yu Huang
Keyword(s):  
Experimental Data ◽  
Finite Element Method ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Ceramic Powder ◽  
Material Model ◽  
Element Analysis ◽  
Ceramic Components ◽  
On Line ◽  
Element Method

Predicting the sintering deformation of ceramic powder compacts is very important to manufactures of ceramic components. In theory the finite element method can be used to calculate the sintering deformation. In practice the method has not been used very often by the industry for a very simple reason – it is more expensive to obtain the material data required in a finite element analysis than it is to develop a product through trial and error. A finite element analysis of sintering deformation requires the shear and bulk viscosities of the powder compact. The viscosities are strong functions of temperature, density and grain-size, all of which change dramatically in the sintering process. There are two ways to establish the dependence of the viscosities on the microstructure: (a) by using a material model and (b) by fitting the experimental data. The materials models differ from each other widely and it can be difficult to know which one to use. On the other hand, obtaining fitting functions is very time consuming. To overcome this difficulty, Pan and his co-workers developed a reduced finite element method (Kiani et. al. J. Eur. Ceram. Soc., 2007, 27, 2377-2383; Huang and Pan, J. Eur. Ceram. Soc., available on line, 2008) which does not require the viscosities; rather the densification data (density as function of time) is used to predict sintering deformation. This paper provides an overview of the reduced method and a series of case studies.

Finite-Element Analysis of Magnetoelastic Buckling of Ferromagnetic Beam Plate

1980 ◽  
Vol 47 (2) ◽  
pp. 377-382 ◽  
Author(s):  
K. Miya ◽  
T. Takagi ◽  
Y. Ando
Keyword(s):  
Magnetic Field ◽  
Finite Element Method ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Experimental Results ◽  
The Finite Element Method ◽  
Magnetic Torque ◽  
Element Analysis ◽  
Element Method

Some corrections have been made hitherto to explain the great discrepancy between experimental and theoretical values of the magnetoelastic buckling field of a ferromagnetic beam plate. To solve this problem, the finite-element method was applied. A magnetic field and buckling equations of the ferromagnetic beam plate finite in size were solved numerically assuming that the magnetic torque is proportional to the rotation of the plate and by using a disturbed magnetic torque deduced by Moon. Numerical and experimental results agree well with each other within 25 percent.

Finite Element Analysis of 6-Wing Synchronous Rotor in the Mixing Process

2012 ◽  
Vol 271-272 ◽  
pp. 1291-1295
Author(s):  
Cai Jun Liu
Keyword(s):  
Finite Element Method ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Structural Analysis ◽  
Mixing Process ◽  
Element Analysis ◽  
Strain Stress ◽  
Design Requirements ◽  
Element Method

By use of finite element method to analyze the strength of 6-wing synchronous rotor, and illustrate the change of parameters regarding strain, stress and displacement etc. so as to visually see whether the designed rotor will reach the design requirements; meanwhile, through structural analysis, to provide guidance for the further optimization of designing for 6-wing synchronous rotor.

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