Dynamic Characteristic Analysis and Validation of Spindle Assembly of NC Machine Tool

2009 ◽  
Vol 626-627 ◽  
pp. 447-452 ◽  
Author(s):  
Yao Man Zhang ◽  
S.H. Wang ◽  
Yong Xian Liu

One of the important factors resulting in the performances of the machinery is its dynamic characteristics. The spindle assembly is one of the usual parts of NC machine tool, so its dynamic-static characteristics will affect the performances of machine tool. The study is based on a NC machine tool produced by a certain plant of machine tools. The finite element dynamic analysis model of spindle assembly was developed by introducing two or three groups of circumferential spring damper elements which are arrange at different angle around the spindle, and the effect of different supporting conditions and different arrange angle on the modal analysis of the spindle assembly were discussed. The finite element analysis on spindle and spindle assembly has been made to confirm its dynamic characteristics. Then the finite element analysis models are validated by some experiments.

2009 ◽  
Vol 16-19 ◽  
pp. 510-514 ◽  
Author(s):  
Yao Man Zhang ◽  
Zhi Kun Xie ◽  
Yong Xian Liu

The linear rolling guideway is one of the most essential parts of the machine tool. So it is very important to analyze the dynamic-static characteristic of the machine tool consider rolling guideway and to study the effect on machinery function. The paper’s research is based on a NC machine tool produced by a certain plant of machine tools. Methods of simulating the rolling guideway support are studied, and the configuration of the spring damper elements of the bearing supports are also studied, and the finite element analysis on the CKS6125 machine tool has been made to confirm its dynamic characteristics. Then the finite element analysis models are validated by some experiments.


2009 ◽  
Vol 407-408 ◽  
pp. 135-139
Author(s):  
Yao Man Zhang ◽  
Xiu Li Lin ◽  
Chun Shi Liu ◽  
Guang Qi Cai

To design a machine tool successfully, its essential parts should be analyzed and evaluated after design but before prototype being made. The spindle assembly is one of the most essential parts of high speed machine tool, so how the dynamic characteristics of the spindle assembly affect the performance of high speed NC machine tool are of great significance and should be studied. This paper’s research is based on a high speed machine tool manufactured by some plant. The finite element analysis model of the spindle assembly of the high speed machine tool was developed by taking the advantage of the spring-damper element to simulate the bearing supports. The modal analysis was made to confirm the dynamic characteristics of the spindle assembly, and the results were compared with the testing ones.


2010 ◽  
Vol 139-141 ◽  
pp. 996-1000
Author(s):  
Yao Man Zhang ◽  
Zhi Kun Xie ◽  
Qi Wei Liu

To design a machine tool successfully, its essential parts should be analyzed and evaluated during the process of design. The liner motion guide is one of the most essential parts of the machine tool. So it is very important to analyze the dynamic-static characteristic of the machine tool consider linear motion guide and to study the effect on machinery function. The paper’s research is based on a NC machine tool produced by a certain plant of machine tools. Methods of simulating the linear rolling guide support are studied, and the configuration of the spring damper elements of the bearing supports are also studied, and the finite element analysis on the CKS6125 machine tool has been made to confirm its dynamic characteristics. Then the finite element analysis models are validated by some experiments.


2013 ◽  
Vol 834-836 ◽  
pp. 1488-1492
Author(s):  
Yao Man Zhang ◽  
Ren Jun Gu ◽  
Guang Xiao Yang

The dynamic characteristic of junction surface is an important part of the dynamic characteristics of NC machine tools, and it is sometimes the weakest link of the machine tool's dynamic characteristics. The precision of the finite element calculation of the machine tool's dynamic characteristics shall be affected by the junction surface parameters directly. Linear Motion guide is one of the most widely used components of the NC machine tool, and its characteristic is one of the most important components of the performances of the NC machine tool. The HSR series of linear motion guides are taken as the object of the paper, and its static and dynamic characteristics are studied. And the parameters of static and dynamic characteristics of HSR, such as static stiffness, natural frequency and modal shape are obtained. The accuracy of the finite element analysis mode is verified, which establishes the foundation for the dynamics analysis of machine tool.


2010 ◽  
Vol 37-38 ◽  
pp. 378-381 ◽  
Author(s):  
Yao Man Zhang ◽  
Zhi Kun Xie ◽  
Qi Wei Liu

The linear rolling guideway is one of the most essential parts of the machine tool. So it is very important to analyze the dynamic-static characteristic of the machine tool by considering rolling guideway for the study of the effect on machinery function. The research is based on a NC machine tool produced by a certain plant of machine tools. In this study, methods of simulating the rolling guideway support were studied; and the configuration of the spring damper elements of the bearing supports were investigated. The finite element analysis on the CKS6125 machine tool was used to confirm its dynamic characteristics. The finite element analysis models were validated by some experiments.


2011 ◽  
Vol 194-196 ◽  
pp. 1977-1981
Author(s):  
Dong Qiang Gao ◽  
Zhi Yun Mao ◽  
Zhong Yan Li ◽  
Fei Zhang

The modal analysis and harmonic response analysis of the machine tool table with periodic truss-core structures are analyzed and calculated by finite element analysis software-ANSYS Workbench, then we get the finite element analysis results. After comparing the results with finite element analysis results of the original machine tool table, we come to the conclusion that the dynamic properties of the machine tool table with periodic truss-core structures are better than the original machine tool table’s. It makes a base for optimized design and remanufacturing.


2013 ◽  
Vol 712-715 ◽  
pp. 1391-1394
Author(s):  
Zhi Li ◽  
X. S. Zhao ◽  
D. W. Zhang

Modal analysis is one way of studying the dynamic characteristics of the mechanical. In order to study the dynamic characteristics of machine tool,numerical machine model is set up with finite element analysis software,of which validity is verified by experimental modal analysis.The experimental test also provide the boundary conditions, so as to further structure modification and dynamic characteristic design


Author(s):  
Prabhu Raja Venugopal ◽  
M Kalayarasan ◽  
PR Thyla ◽  
PV Mohanram ◽  
Mahendrakumar Nataraj ◽  
...  

Higher damping with higher static stiffness is essential for improving the static and dynamic characteristics of machine tool structures. The structural vibration in conventional machine tools, which are generally made up of cast iron and cast steel, may lead to poor surface finish and the dimensional inaccuracy in the machined products. It leads to the investigation of alternative machine tool structural materials such as concrete, polymer concrete, and epoxy granite. Although epoxy granite has a better damping capacity, its structural stiffness (Young's modulus) is one-third as compared to cast iron. Therefore, the present work represents optimization of the structural design of the vertical machining center column by introducing various designs of steel reinforcement in the epoxy granite structure to improve its static and dynamic characteristics using experimental and numerical approaches. A finite element model of the existing cast iron vertical machining center column has been developed and validated against the experimental data obtained using modal analysis. Furthermore, finite element models for various epoxy granite column designs have been developed and compared with the static and dynamic characteristics of cast iron column. A total of nine design configurations for epoxy granite column with steel reinforcement are evolved and numerical investigations are carried out by finite element analysis. The proposed final configuration with standard steel sections has been modeled using finite element analysis for an equivalent static stiffness and natural frequencies of about 12–20% higher than cast iron structure. Therefore, the proposed finite element model of epoxy-granite-made vertical machining center column can be used as a viable alternative for the existing column in order to achieve higher structural damping, equivalent or higher static stiffness and, easy and environmental-friendly manufacturing process.


Author(s):  
Shanmugam Chinnuraj ◽  
PR Thyla ◽  
S Elango ◽  
Prabhu Raja Venugopal ◽  
PV Mohanram ◽  
...  

Machine tools are used to manufacture components with desired size, shape, and surface finish. The accuracy of machining is influenced by stiffness, structural damping, and long-term dimensional stability of the machine tool structures. Components machined using such machines exhibit more dimensional variations because of the excessive vibration during machining at higher speeds. Compared to conventional materials like cast iron, stone-based polymer composites such as epoxy granite have been found to provide improved damping characteristics, by seven to ten folds, due to which they are being considered for machine tool structures as alternate materials. The stiffness of structures made of epoxy granite can be enhanced by reinforcing with structural steel. The current work highlights the design and analysis of different steel reinforcements in the lathe bed made of the epoxy granite composite to achieve equivalent stiffness to that of cast iron bed for improved static and dynamic performances of the CNC lathe. A finite element model of the existing the cast iron bed was developed to evaluate the static (torsional rigidity) and dynamic characteristics (natural frequency) and the results were validated using the experimental results. Then finite element models of five different steel reinforcement designs of the epoxy granite bed were developed, and their static and dynamic behaviors were compared with the cast iron bed through numerical simulation using finite element analysis. The proposed design (Design-5) of the epoxy granite bed is found to have an improvement in dynamic characteristics by 4–10% with improved stiffness and offers a mass reduction of 22% compared to the cast iron bed, hence it can be used for the manufacture of the CNC lathe bed and other machine tool structures for enhanced performance.


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