Dynamic Analysis and Experiment Validation of Linear Motion Guide Having Rolling Elements for NC Machine Tool

2010 ◽  
Vol 139-141 ◽  
pp. 996-1000
Author(s):  
Yao Man Zhang ◽  
Zhi Kun Xie ◽  
Qi Wei Liu

To design a machine tool successfully, its essential parts should be analyzed and evaluated during the process of design. The liner motion guide is one of the most essential parts of the machine tool. So it is very important to analyze the dynamic-static characteristic of the machine tool consider linear motion guide and to study the effect on machinery function. The paper’s research is based on a NC machine tool produced by a certain plant of machine tools. Methods of simulating the linear rolling guide support are studied, and the configuration of the spring damper elements of the bearing supports are also studied, and the finite element analysis on the CKS6125 machine tool has been made to confirm its dynamic characteristics. Then the finite element analysis models are validated by some experiments.

2009 ◽  
Vol 16-19 ◽  
pp. 510-514 ◽  
Author(s):  
Yao Man Zhang ◽  
Zhi Kun Xie ◽  
Yong Xian Liu

The linear rolling guideway is one of the most essential parts of the machine tool. So it is very important to analyze the dynamic-static characteristic of the machine tool consider rolling guideway and to study the effect on machinery function. The paper’s research is based on a NC machine tool produced by a certain plant of machine tools. Methods of simulating the rolling guideway support are studied, and the configuration of the spring damper elements of the bearing supports are also studied, and the finite element analysis on the CKS6125 machine tool has been made to confirm its dynamic characteristics. Then the finite element analysis models are validated by some experiments.


2009 ◽  
Vol 626-627 ◽  
pp. 447-452 ◽  
Author(s):  
Yao Man Zhang ◽  
S.H. Wang ◽  
Yong Xian Liu

One of the important factors resulting in the performances of the machinery is its dynamic characteristics. The spindle assembly is one of the usual parts of NC machine tool, so its dynamic-static characteristics will affect the performances of machine tool. The study is based on a NC machine tool produced by a certain plant of machine tools. The finite element dynamic analysis model of spindle assembly was developed by introducing two or three groups of circumferential spring damper elements which are arrange at different angle around the spindle, and the effect of different supporting conditions and different arrange angle on the modal analysis of the spindle assembly were discussed. The finite element analysis on spindle and spindle assembly has been made to confirm its dynamic characteristics. Then the finite element analysis models are validated by some experiments.


2010 ◽  
Vol 37-38 ◽  
pp. 378-381 ◽  
Author(s):  
Yao Man Zhang ◽  
Zhi Kun Xie ◽  
Qi Wei Liu

The linear rolling guideway is one of the most essential parts of the machine tool. So it is very important to analyze the dynamic-static characteristic of the machine tool by considering rolling guideway for the study of the effect on machinery function. The research is based on a NC machine tool produced by a certain plant of machine tools. In this study, methods of simulating the rolling guideway support were studied; and the configuration of the spring damper elements of the bearing supports were investigated. The finite element analysis on the CKS6125 machine tool was used to confirm its dynamic characteristics. The finite element analysis models were validated by some experiments.


2013 ◽  
Vol 834-836 ◽  
pp. 1488-1492
Author(s):  
Yao Man Zhang ◽  
Ren Jun Gu ◽  
Guang Xiao Yang

The dynamic characteristic of junction surface is an important part of the dynamic characteristics of NC machine tools, and it is sometimes the weakest link of the machine tool's dynamic characteristics. The precision of the finite element calculation of the machine tool's dynamic characteristics shall be affected by the junction surface parameters directly. Linear Motion guide is one of the most widely used components of the NC machine tool, and its characteristic is one of the most important components of the performances of the NC machine tool. The HSR series of linear motion guides are taken as the object of the paper, and its static and dynamic characteristics are studied. And the parameters of static and dynamic characteristics of HSR, such as static stiffness, natural frequency and modal shape are obtained. The accuracy of the finite element analysis mode is verified, which establishes the foundation for the dynamics analysis of machine tool.


2011 ◽  
Vol 194-196 ◽  
pp. 1977-1981
Author(s):  
Dong Qiang Gao ◽  
Zhi Yun Mao ◽  
Zhong Yan Li ◽  
Fei Zhang

The modal analysis and harmonic response analysis of the machine tool table with periodic truss-core structures are analyzed and calculated by finite element analysis software-ANSYS Workbench, then we get the finite element analysis results. After comparing the results with finite element analysis results of the original machine tool table, we come to the conclusion that the dynamic properties of the machine tool table with periodic truss-core structures are better than the original machine tool table’s. It makes a base for optimized design and remanufacturing.


2012 ◽  
Vol 157-158 ◽  
pp. 291-294
Author(s):  
Hua Long Xie ◽  
Wen Ke Zhang ◽  
Hui Min Guo ◽  
Yong Xian Liu

The analysis of spindle static stiffness is particularly important. The concept of spindle stiffness is introduced. Based on software ANSYS, the finite element analysis model of simplified spindle is established. Two equivalent forms of bearings are discussed and the analysis results are compared. The stress distribution nephogram of spindle is given. The research indicates that using spring-damper element instead of bearings is more suitable and the machining accuracy mainly depends on the stiffness rather than strength.


2013 ◽  
Vol 706-708 ◽  
pp. 1361-1364
Author(s):  
Chao Fu Liu

As for the structural features and the characteristics of fiber-reinforced rubber of a shock absorber for vehicle, this paper mainly focuses on its deformation and static characteristic analysis. A shock absorber whose type is JW2-5202 was analyzed in its performance characteristics of deformation with variations in cord elastic modulus and cord angle. According to the finite element analysis on the load vs. the displacement, and the internal pressure vs. the displacement, the results are in accordance with the test ones.


2012 ◽  
Vol 229-231 ◽  
pp. 491-494
Author(s):  
Xiang Man Zhou ◽  
Qi Hua Tian ◽  
Yi Xian Du ◽  
Rui Ling Zhong

The 3D model of machine tool column of NC gear shaper is created in Pro/E. This model is imported into the HyperWorks by STEP file. The column structural static stress and deformation, the five-step modal natural frequencies and mode of vibration are obtained by Hyper Works static and dynamic analysis. Based on the analysis results, this study offers a kind of reference comments for the design and improvement of machine tool column of the gear shaper.


2011 ◽  
Vol 121-126 ◽  
pp. 3294-3298 ◽  
Author(s):  
Meng Jiao ◽  
Xu Hong Guo ◽  
Dong Dong Wan

Taking the bed of a large machine tool as an example, static stiffness and modal analysis were studied by the software HyperWorks. Based on the results of the finite element analysis the structural topology optimization of the bed was compiled, with the optimization target is minimum volume of the rib plate and the bed constraint conditions are stiffness and natural frequency. The lightest topology shape of the bed was obtained in the premise of its stiffness and strength which can provide the guidance for the next precise design of the structure. The results showed that the mass of the bed was reduced by 8.58% while the stiffness improved 7.41%.


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