Influence of Strain Path Changes on Microstructure Inhomogeneity and Mechanical Behavior of Wire Drawing Products

2010 ◽  
Vol 654-656 ◽  
pp. 314-317 ◽  
Author(s):  
K. Muszka ◽  
M. Wielgus ◽  
J. Majta ◽  
K. Doniec ◽  
Monika Stefanska-Kadziela

Cold drawn low carbon steel wires are widely used in several engineering applications where a proper combination of strength and ductility is of the paramount importance. In the present paper, the multi-pass angular accumulative drawing (AAD) is proposed as a new forming process where the high strain accumulation is used as a way to achieve much higher microstructure refinement level compared to the conventional wire drawing process. This process is characterized by a complex strain path history, being an effect of wire diameter reduction, bending, tension and torsion, what directly affects the microstructure changes in the final product. This process also evolves high inhomogeneity of microstructure, that if properly controlled, can lead to further properties improvement - what can be especially beneficial for alloys that are not characterized by complex compositions. In the present paper, special emphasis is given on the inhomogeneity of both deformation and microstructure and resulted mechanical properties. After drawing and annealing (at 500oC) mechanical properties measurements and microstructure analysis on the longitudinal sections of the wires were performed to assess the differences existing with respect to the conventional wire drawing process.

2017 ◽  
Vol 62 (2) ◽  
pp. 483-487 ◽  
Author(s):  
M. Suliga ◽  
R. Wartacz ◽  
J. Michalczyk

Abstract The paper contains the theoretical and experimental analysis of the impact of the drawing angle on the drawing process and the properties of low carbon steel wires. A multi-stage drawing wire rod with a diameter of 5.5 mm on a wire with a diameter of 1.0 mm has been carried out in two stages. The first one consisted of preliminary drawing wire rod for the wire with a diameter of 2.2 mm which was next subjected to the drawing process at a speed of 25 m/sec at the final wire with a diameter of 1.0 mm. The wires were drawn in conventional dies with drawing angle α = 3, 4, 5, 6, 7 degrees. For the wires drawn in respective variants, the investigation of the mechanical properties was performed and the amount of lubricant on the surface of steel wires was determined. Numerical analysis of the process of drawing in the Drawing 2D complemented the experimental studies. It has been shown that when drawing at high speeds, properly chosen the value of the angle of the working part of the die can improve the lubrication conditions and mechanical properties of steel wires.


2020 ◽  
Vol 2020 ◽  
pp. 1-9
Author(s):  
Le Van Long ◽  
Dinh Van Hien ◽  
Nguyen Truong Thanh ◽  
Nguyen Chi Tho ◽  
Van Thom Do

The low carbon steel has good ductility that is favorable for forming process, but its low strength leads to limiting their application for forced structures. This paper studied improving strength of low-carbon steel via rolling deformation and dual-phase treatment. The results showed that the dual-phase treated steel had a combination of high strength and good ductility; its tensile ultimate strength reached 740 MPa with elongation at fracture of over 15%, while that of the cold-rolled steel only reached 700 MPa with elongation at fracture of under 3%. Based on the obtained results, relationships between mechanical properties and dual-phase processing parameters were established to help users choose suitable-processing parameters according to requirements of products.


2020 ◽  
Vol 62 (10) ◽  
pp. 1017-1024
Author(s):  
Serkan Aktas ◽  
Yasin Kisioglu

Abstract Bolt production with a grade of 10.9 class quality made from AISI4140 material with a low thread rolling index is usually implemented in accordance with the thread rolling method (cold forming) in industrial applications. In this method, the effects of die revolutions and multiple passes are unknown in the thread forming process as the devices are usually operated with respect to geometrical dimensions but not the mechanical properties and microstructures of the material. In the literature there are few studies on microstructures of low-carbon steel having a higher thread rolling index in bolt production. This study experimentally examined the effects of the processing parameters on the mechanical properties and microstructures. Parameters such as forming speed and single or multi-pass influences were considered in the production of M12 × 1.75 and M20 × 2.5 fasteners widely used in industrial applications. The experiments identified the behavior of the mechanical properties, microstructures and micro-hardness of the AISI4140 material at two forming speeds (rpm) and three passes in the thread rolling process. Thus, significantly sensible outcomes as a function of processing parameters were obtained considering the thread strength viewpoints.


2014 ◽  
Vol 214 (7) ◽  
pp. 1398-1407 ◽  
Author(s):  
Sun Kwang Hwang ◽  
Hyun Moo Baek ◽  
Yong-Taek Im ◽  
Il-Heon Son ◽  
Chul Min Bae ◽  
...  

2017 ◽  
Vol 265 ◽  
pp. 1152-1156 ◽  
Author(s):  
S.I. Platov ◽  
V.A. Nekit ◽  
N.N. Ogarkov

The article pesents the drawing process of the circular cross-section rod. The mechanical model of plastic deformation in the process of wire drawing is represented by the regularities of yielding of metal at the level of forward flow during the rolling based on theoretical solutions proposed by A. I. Tselikov. The method for determination of drawing forces was probed about by decomposing it into two problems of planar deformation and the superposition of these solutions. The results of the theoretical solution of wire drawing task were used to determine the coefficient of friction during the deformation of low carbon steel in diameter 5.5 mm by means of comparison with the known experimental results of the wire drawing efforts. Satisfactory results were obtained for evaluation of frictional forces during deformation under high plastic deformation zone conditions. The obtained values of friction coefficients can be used to solve the wire drawing tasks and under conditions of a high hearth of plastic deformation as well.


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