Development of Novel Al-Alloy (Al-5Mg)/10Wt.%TiB2 Metal Matrix Composites by In Situ Reaction Synthesis

2015 ◽  
Vol 830-831 ◽  
pp. 460-462
Author(s):  
V.M. Nimbalkar ◽  
S.G. Pandav ◽  
M.R. Mohape ◽  
V.P. Deshmukh ◽  
S. Deole ◽  
...  
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Matrix Material ◽  
Cost Effective ◽  
Al Alloy ◽  
Reaction Synthesis ◽  
Matrix Composites ◽  
Molten Flux ◽  
Superior Mechanical Properties

The present paper describes a cost effective route to produce Al alloy-10 wt % TiB2 metal matrix composites by in-situ molten flux assisted reaction synthesis. Now a days main focus is given to aluminium alloy as a matrix material due to its unique combination of good corrosion resistance, low density, superior mechanical properties, good vibration damping, higher wear resistance due to which alloy finds extensive applications in naval applications. With TiB2 as particulate addition in Al-Alloy (Al-5Mg) matrix properties of alloy can greatly be improved.

Metal matrix composite material reinforced with metal wire and produced with gas metal arc welding

2019 ◽  
Vol 53 (28-30) ◽  
pp. 4411-4426
Author(s):  
Roberta Cristina Silva Moreira ◽  
Oksana Kovalenko ◽  
Daniel Souza ◽  
Ruham Pablo Reis
Keyword(s):  
Metal Matrix Composites ◽  
Arc Welding ◽  
Metal Matrix ◽  
Gas Metal Arc Welding ◽  
Matrix Material ◽  
Metal Wire ◽  
Al Alloy ◽  
Matrix Composites ◽  
Metal Arc Welding ◽  
The Matrix

In the search for high-performance parts and structures, especially for the aviation and aerospace industry, metal matrix composites appear with prominence. However, despite exhibiting high levels of mechanical properties and low densities, these materials are still very expensive, mainly due to complex production. Thus, this work aims to present and evaluate a novel way of manufacturing metal matrix composites, with relative low cost and complexity: by using low-energy fusion welding to deposit the matrix material on top of continuous metal wire reinforcement. For proof of concept, Al alloy was used as matrix material, a single Ti alloy wire as reinforcement, and gas metal arc welding CMT-Pulse® as the process for material deposition. The simplified Al–Ti composite was evaluated in terms of impact resistance and tensile strength and stiffness. Overall, the mechanical performance of the composite was around 23% higher than that of the matrix material itself (Al), this with only about 2% of reinforcement volume and just over 3% of increase in weight. Analyses of the Al–Ti composite fractures and cross-sections and of chemical composition and hardness of the matrix–reinforcement transition interface indicated the preservation (no melting) of the Ti wire and the existence of a fine contour of bonding between matrix and reinforcement. At the end, a brief discussion on the dynamics of the wire reinforcement preservation is carried out based on high-speed filming.

PRODUCTION OF MMC BASED ON VZh159 ALLOY BY SELECTIVE LASER MELTING

2021 ◽  
pp. 62-72
Author(s):  
D.I. Sukhov ◽  
◽  
S.V. Nerush ◽  
I.Yu. Efimochkin ◽  
F.N. Karachevchev ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Mechanical Alloying ◽  
Metal Matrix Composites ◽  
Selective Laser Melting ◽  
Metal Matrix ◽  
Hot Isostatic Pressing ◽  
Matrix Material ◽  
Al Alloy ◽  
Matrix Composites ◽  
Laser Melting

The paper considers manufacturing of metal matrix composites (MMC) by means of selective laser melting. The heat-resistant nickel-based Ni–Cr–Mo–Nb–Al alloy was chosen as a matrix material, the Y2O3 oxide was chosen as a strengthener. After mechanical alloying the obtained powder was used in SLM for the production of a material. The synthesized material’s condition was examined after the SLM process and after hot isostatic pressing (HIP). In the structure the areas containing Y, Al and O-based compounds were found. The creep-rupture tests of samples after HIP and heat treatment were performed and the results were explained by fractographic analysis.

Effect of TiB2 particle addition on the mechanical properties of Al/TiB2 in situ formed metal matrix composites

2018 ◽  
Vol 60 (12) ◽  
pp. 1221-1224 ◽  
Author(s):  
Balachandran Gobalakrishnan ◽  
P. Ramadoss Lakshminarayanan ◽  
Raju Varahamoorthi
Keyword(s):  
Mechanical Properties ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Tib2 Particle ◽  
Matrix Composites ◽  
Particle Addition

Wear testing of in situ cast AA8011-TiB2 metal matrix composites

2019 ◽  
Vol 61 (8) ◽  
pp. 779-786
Author(s):  
Bellamballi Munivenkatappan Muthami Selvan ◽  
Veeramani Anandakrishnan ◽  
Muthukannan Duraiselvam ◽  
Sivaraj Sundarameenakshi
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Wear Testing ◽  
Matrix Composites

Finite Element Modeling for Prediction of Residual Stresses in Fiber Reinforced Metal Matrix Composites

1993 ◽  
Author(s):  
Partha Rangaswamy ◽  
N. Jayaraman
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Residual Stresses ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Matrix Material ◽  
Unit Cell ◽  
Experimental Results ◽  
Matrix Composites ◽  
Layer Removal

Abstract In metal matrix composites residual stresses developing during the cool-down process after consolidation due to mismatch in thermal expansion coefficients between the ceramic fibers and metal matrix have been predicted using finite element analysis. Conventionally, unit cell models consisting of a quarter fiber surrounded by the matrix material have been developed for analyzing this problem. Such models have successfully predicted the stresses at the fiber-matrix interface. However, experimental work to measure residual stresses have always been on surfaces far away from the interface region. In this paper, models based on the conventional unit cell (one quarter fiber), one fiber, two fibers have been analyzed. In addition, using the element birth/death options available in the FEM code, the surface layer removal process that is conventionally used in the residual stress measuring technique has been simulated in the model. Such layer removal technique allows us to determine the average surface residual stress after each layer is removed and a direct comparison with experimental results are therefore possible. The predictions are compared with experimental results of an eight-ply unidirectional composite with Ti-24Al-11 Nb as matrix material reinforced with SCS-6 fibers.

Influence of hot rolling on microstructure and mechanical behaviour of Al6061-ZrB2 in-situ metal matrix composites

2018 ◽  
Vol 738 ◽  
pp. 344-352 ◽  
Author(s):  
R. Vasanth Kumar ◽  
R. Keshavamurthy ◽  
Chandra S. Perugu ◽  
Praveennath G. Koppad ◽  
Mohammad Alipour
Keyword(s):  
Metal Matrix Composites ◽  
Mechanical Behaviour ◽  
Hot Rolling ◽  
Metal Matrix ◽  
Matrix Composites

Laser-ultrasonic study of the local porosity of reactive cast aluminum-matrix composites

2021 ◽  
Vol 87 (5) ◽  
pp. 34-42
Author(s):  
N. B. Podymova ◽  
I. E. Kalashnikov ◽  
L. I. Kobeleva
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Aluminum Matrix ◽  
Amplitude Distribution ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Cast Aluminum ◽  
Laser Ultrasonic ◽  
Local Porosity

One of the most critical manufacturing defects of cast metal-matrix composites is a non-uniform porosity distribution over the composite volume. Unevenness of the distribution leads not only to local softening, but also plays a key role in the evolution of the damage process under the external loads. The goal of the study is to apply a new laser-ultrasonic method to in-situ study of a local porosity in reactive cast aluminum-matrix composites. The proposed method is based on statistical analysis of the amplitude distribution of backscattered broadband pulses of longitudinal ultrasonic waves in the studied materials. Laser excitation and piezoelectric detection of ultrasound were carried out using a laser-ultrasonic transducer. Two series of reactive cast aluminum-matrix composites were analyzed: reinforced by in situ synthesized Al3Ti intermetallic particles in different volume concentrations and by Al3Ti added with synthetic diamond nanoparticles. It is shown that for both series of the composites, the amplitude distribution of backscattered ultrasonic pulses is approximated by the Gaussian probability distribution applicable for statistics of large number of independent random variables. The empirical dependence of the half-width of this distribution on the local porosity in composites of two series is approximated by the same nearly linear function regardless of the size and fraction of reinforcing particles. This function was used to derive the formula for calculation of the local porosity in the studied composites. The developed technique seems to be promising in revealing potentially dangerous domains with high porosity in reactive-cast metal-matrix composites.

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