Preparation of Nickel Oxide-Samarium-Doped Ceria Carbonate Composite Anode Powders by Using High-Energy Ball Milling for Low-Temperature Solid Oxide Fuel Cells

The characteristics of the starting powder in powder preparation method are important for enhancement of cell performance. In this study, the composite anode powders of NiO–samarium-doped ceria carbonates (SDCC) were prepared by using different NiO loadings (50–70 wt.%) via high-energy ball milling. The composite anode powders were ball-milled in ethanol at a milling speed of 550 rpm. The obtained NiO–SDCC composite anode powders were characterized by XRD, FTIR, FESEM, and EDS. Results indicate that the composite anode powders demonstrated good chemical compatibility between NiO and SDCC, given that no new phases were detected in the XRD analysis. FTIR spectra confirmed that the composite anode powders contain carbonates in amorphous state after high-energy ball milling. FESEM investigation revealed well-distributed fine particles and significant reduction of particle size at nanoscale compared with the powder prepared using NiO particles as the starting material. EDS mapping verified the homogeneity of the composite powder with good elemental distribution. Thus, high-energy ball milling is an effective method to prepare NiO–SDCC composite anode powders within a relatively short processing time.