Optimization of Quench Tank Structure Based on CFD Simulation

2006 ◽  
Vol 118 ◽  
pp. 363-368 ◽  
Author(s):  
Nai Lu Chen ◽  
Wei Min Zhang ◽  
Qiang Li ◽  
Chang Yin Gao ◽  
Bo Liao ◽  
...  

In order to investigate the flow rate distribution and improve the flow rate uniformity of the quenchant in a quench tank, the ultrasonic Doppler velocimeter (UDV) was used to measure the flow rate of quenchant with agitation, and then a computational fluid dynamics (CFD) simulation was carried out to simulate the flow rate distribution without / with flow baffles. According to the CFD simulation results, the structures and positions of flow baffles in the draft-tube were optimized to obtain the uniform flow rate distribution in the quench zone, which were verified by experiments as well. The simulation and experimental results show that the UDV is suitable for measuring the flow rate of a large-size quench tank. This research provided a solid foundation for optimizing the structure design of flow baffles in production quench tanks.

Author(s):  
M. Alfaro Cano ◽  
A. Hernandez-Guerrero ◽  
C. Rubio Arana ◽  
Aristotel Popescu

One of the requirements for existing personal computers, PCs, is that the hardware inside must maintain an operating temperature as low as possible. One way to achieve that is to place the hardware components at locations with enough airflow around it. However, the relationship between the airflow and temperature of the components is unknown before they are placed at specific locations inside a PC. In this work a Computational Fluid Dynamics (CFD) analysis is coupled to a Design of Experiment (DOE) methodology to answer typical minitower key questions: a) how do the possible positions of hardware components affect their temperature?, and b) is it possible to get an optimal placement for these hardware components using the data collected by the CFD simulation results? The DOE methodology is used to optimize the analysis for a very large number of possible configurations. The results help in identifying where the efforts need to be placed in order to optimize the positioning of the hardware components for similar configurations at the designing stage. Somehow the results show that general conclusions could be drawn, but that there are not specific rules that could be applied to every configuration.


2014 ◽  
Vol 660 ◽  
pp. 719-723
Author(s):  
Mohd Amal Asrol Omar ◽  
Wirachman Wisnoe ◽  
Azman Bakri

Recirculation region behind a fume cupboard sash is the potential contributor to the leakage of the contaminants due to its large size. This is found from the computational fluid dynamics (CFD) simulation of SERVCO fume cupboard using κ-ω turbulence model. For a good fume cupboard, the recirculation zone needs to be minimized while maintaining the flow distribution to all area in the fume cupboard. The opening on the baffle may reduce the recirculation zone which in turn may reduce back flow that is the cause of leakage. In this paper, the effect of shape of baffle openings on flow distributions of a SERVCO fume cupboard will be presented as a result of CFD. The results are presented in terms of velocity vectors Vy (in the direction towards the sash opening) at different cross sections for 4 opening shapes. The opening is found to improve the airflow distribution.


2003 ◽  
Vol 125 (12) ◽  
pp. 35-37
Author(s):  
Jean Thilmany

This article reviews the method of analyzing fluid flow in structures and designs, which is enjoying a burst of interest. Twenty years later, manufacturers across a myriad of industries are licensing the technology from a pool of vendors who now market computational fluid dynamics (CFD) packages of many stripes. Engineers use CFD to predict how fluids will flow and to predict the quantitative effects of the fluid on the solids with which they are in contact. Airflow is commonly studied with the software. Many mechanical engineers do not need access to all the bells and whistles an advanced CFD program can provide. Advanced analysis programs are usually the purview of a user trained on a particular CFD package. Engineers used CFD to determine how to best position the fans so that air flowed inside the refrigerator and the freezer in the most efficient way. After studying fluid flow simulations, they made prototypes of the most promising modeled designs to see if the prototypes matched CFD simulation results.


2013 ◽  
Vol 645 ◽  
pp. 501-504
Author(s):  
Hui Sun

According to the major design deficiency of the existing tank, the computational fluid dynamics (CFD) technique is adopted to simulate the flow field in the large quench tank, and two optimum schemes are brought forward. Further more, the influence of different mixer systems on the flow field in the large quench tank is analyzed. Simulation Results show that the non-uniform flow field is generated throughout the quenching zone in the existing large quench tank, and the flow rate of the quenchant is rather low, which may lead to the workpiece insufficient and non-uniform cooling rate. Setting an inner core in the center zone of the tank increases the flow rate in the region near the inner surface of workpiece. Using the submersible impellers, the flow of the quenchant in the region near the outer surface of workpiece significantly strengthened. There is parallel relation between the flux of the inner core and that of the submersible impeller.


2012 ◽  
Vol 271-272 ◽  
pp. 1372-1376
Author(s):  
Hui Sun

The computational fluid dynamics (CFD) technique is employed to predict the flow of quenchant in a large quench tank. The characteristics of flow field in the existing quench tank are investigated, and the major deficiency occurred in the tank structure design is analyzed. Two different schemes for improving the tank structure design are brought forward, and further numerical simulations are carried out. Results show that the non-uniform flow field is generated throughout the quenching zone in the existing large quench tank. There is clear difference in flow rate in the regions near the inner surface of workpiece and the outer, which may cause the workpiece distortion and even cracking. Reduction in ring pipe intermediate diameter can not obviously enhance the uniformity of flow field in the quench tank. By adding an inner core in the center zone of the tank, the flow rate in the region near the inner surface of workpiece can be increased effectively, and the flow rate difference found in the quenching zone reduced significantly, which are beneficial to guarantee the quenching quality of workpiece.


Author(s):  
S N A Ahmad Termizi ◽  
C Y Khor ◽  
M A M Nawi ◽  
Nurlela Ahmad ◽  
Muhammad Ikman Ishak ◽  
...  

2013 ◽  
Vol 368-370 ◽  
pp. 599-602 ◽  
Author(s):  
Ian Hung ◽  
Hsien Te Lin ◽  
Yu Chung Wang

This study focuses on the performance of air conditioning design at the Dazhi Cultural Center and uses a computational fluid dynamics (CFD) simulation to discuss the differences in wind velocity and ambient indoor temperature between all-zone air conditioning design and stratified air conditioning design. The results have strong implications for air conditioning design and can improve the indoor air quality of assembly halls.


2016 ◽  
Vol 139 (1) ◽  
Author(s):  
S. Negin Mortazavi ◽  
Donna Geddes ◽  
Fatemeh Hassanipour

This study is a collaborative effort among lactation specialists and fluid dynamic engineers. The paper presents clinical results for suckling pressure pattern in lactating human breast as well as a 3D computational fluid dynamics (CFD) modeling of milk flow using these clinical inputs. The investigation starts with a careful, statistically representative measurement of suckling vacuum pressure, milk flow rate, and milk intake in a group of infants. The results from clinical data show that suckling action does not occur with constant suckling rate but changes in a rhythmic manner for infants. These pressure profiles are then used as the boundary condition for the CFD study using commercial ansys fluent software. For the geometric model of the ductal system of the human breast, this work takes advantage of a recent advance in the development of a validated phantom that has been produced as a ground truth for the imaging applications for the breast. The geometric model is introduced into CFD simulations with the aforementioned boundary conditions. The results for milk intake from the CFD simulation and clinical data were compared and cross validated. Also, the variation of milk intake versus suckling pressure are presented and analyzed. Both the clinical and CFD simulation show that the maximum milk flow rate is not related to the largest vacuum pressure or longest feeding duration indicating other factors influence the milk intake by infants.


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