Numerical Study of Falling Film Thickness on Horizontal Circular Tube - A CFD Approach

Author(s):  
Arun Kumar
2019 ◽  
Vol 141 (11) ◽  
Author(s):  
D. Balaji ◽  
R. Velraj ◽  
M. V. Ramana Murthy

Abstract This paper discusses about the effect of tube geometry and liquid feeder height on the heat transfer performance of falling film evaporation over the horizontal heated plain tubes. To investigate this, a two-dimensional computational fluid dynamics (CFD) model was developed, compared, and validated with published data available in the literature. A numerical simulation was carried out for varying liquid load, tube diameter, liquid feeder height, and corresponding changes in the heat transfer co-efficient (HTC), and mass transfer rate was recorded and analyzed. An attempt was also made to measure the thickness of the film around the tubes from the simulation model. Mechanisms that control the factors such as HTC, film thickness, and mass transfer were numerically investigated and discussed in this work. Numerical results indicated that low value of liquid film thickness appears approximately at the angular position of the range between 90 deg and 125 deg. Also the numerical investigation revealed that liquid film thickness decreases and HTC and mass transfer rate increases with the increase of feeder height. No remarkable change in film thickness was observed with increase in the tube diameter. This numerical study also proved that the prediction of thermally developed boundary region on the circumference of the tube could be possible in terms of mass transfer rate. It was also observed from the numerical study that the highest mass transfer rate takes place between the angle 135–165 deg near to the bottom of the tube.


2020 ◽  
Vol 1008 ◽  
pp. 139-150
Author(s):  
Alaa A. Ibrahim ◽  
Hassan E.S. Fath ◽  
Mona G. Ibrahim

Falling film on horizontal tube evaporators, of both Mechanical Vapor Compression (MVC) and the Multi-Effect Distillation (MED) desalination systems, plays an important role in the heat and mass transfer (evaporation) and accordingly the systems productivity. Falling film thickness is mainly influenced by the intertube space, circumferential angle and the film’s Reynolds number. This paper presents two-dimensional numerical study of falling film thickness around horizontal tube in MVC and MED evaporators. The study is based on computational fluid dynamics (CFD) using volume of fraction (VOF) as a multi-phase technique in ANSYS Fluent. The numerical model is developed in order to study the heat and mass transfer charactristics, the liquid falling film behaviour and thickness distribution around circular horizontal. Four CFD study cases are developed to simulate the falling film behaviour at circumferential angle range from 150 to 1650 with inter-tube spacing of 10 mm, 16 mm, 33 mm and 40 mm and for constant value of flow rate and at the same surrounding conditions. Simulations are conducted using a domain of only two tubes with 20 mm outer diameter.The results from the numerical models are compared with the published experimental correlations, showing a comparatively reasonable agreement. In addition, a parametric study is carried out to illustrate the effect of flow Reyonlds number (Re) and intertube space on the average circumferential film thickness and heat transfer rates.


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