Optimizing Rubber Products for the Automotive Industry Via Characterization of Compounds and Computer Modeling

2001 ◽  
Author(s):  
Ben Chouchaoui
2017 ◽  
Vol 17 (4) ◽  
pp. 73-78 ◽  
Author(s):  
F. Kahrıman ◽  
M. Zeren

Abstract In this study, Al-0.80Mg-0.85Si alloy was modified with the addition of 0.3 wt.-% zirconium and the variation of microstructural features and mechanical properties were investigated. In order to produce the billets, vertical direct chill casting method was used and billets were homogenized at 580 °C for 6 h. Homogenized billets were subjected to aging practice following three stages: (i) solution annealing at 550 °C for 3 h, (ii) quenching in water, (iii) aging at 180 °C between 0 and 20 h. The hardness measurements were performed for the alloys following the aging process. It was observed that peak hardness value of Al-0.80Mg-0.85Si alloy increased with the addition of zirconium. This finding was very useful to obtain aging parameters for the extruded hollow profiles which are commonly used in automotive industry. Standard tensile tests were applied to aged profiles at room temperature and the results showed that modified alloy had higher mechanical properties compared to the non-modified alloy.


2010 ◽  
Vol 638-642 ◽  
pp. 769-774 ◽  
Author(s):  
Waldemar Alfredo Monteiro ◽  
E.M.R. Silva ◽  
L.V. Silva ◽  
W. de Rossi ◽  
S.J. Buso

A localized source of heat, such as that of laser beam, can provide a convenient means of producing a surface layer of altered microstructure. By using surface hardening treatment, wear resistance can be increased. Experiments were performed using a Nd:YAG pulsed laser under different processing conditions. Scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray mapping (SEM) were employed to observe the effect of laser melting treatment on the microstructural properties of the samples. Depending on the selected laser treatment working conditions, different microstructures characteristics of surface melting can be achieved in the treated zone. Higher microhardness values were found at the treated area showing a superficial hardening of the sample and, consequently, an improvement of the wear resistance of these automotive alloys. The aim of this work is to find the optimal process parameters and to evaluate the characteristics of the laser superficial hardening (LSH) in a pearlitic gray iron and Al-Si alloy used in an automobile industry (bearing and piston materials in automotive industry).


2012 ◽  
Vol 1481 ◽  
pp. 83-88
Author(s):  
J. A. Garabito ◽  
H. Granados ◽  
V. H. López ◽  
A. R. Kennedy ◽  
J. E. Bedolla

ABSTRACTIn this study, scrap from the automotive industry was used to produce aluminium foams under vacuum. Chips of an aluminium alloy LM26 were melted and 1wt. % of Mg was added for creating a viscous casting with uniform distribution of oxides. An ingot was obtained of this alloy after casting and solidification. Trials for foaming this alloy were performed by re-melting pieces under vacuum at different temperatures. A window in the vacuum chamber allowed observation of the foaming and collapse of the porous structures was observed during cooling. Characterization of the aluminum foams revealed different levels of expansion, porous structures and degrees of drainage. The best foams were obtained at 680 °C with a density of 0.78 g/cm3. This technique appears to be a feasible low cost route for producing Al foams based on scrap material.


2015 ◽  
Vol 94 ◽  
pp. 05002 ◽  
Author(s):  
Fabio D'Aiuto ◽  
Daniele De Caro ◽  
Claudio Federici ◽  
Michele M. Tedesco ◽  
Alessandro Ziggiotti ◽  
...  

2004 ◽  
Vol 22 (0) ◽  
pp. 94-106 ◽  
Author(s):  
Cyril Conesa ◽  
Khashayar Saleh ◽  
Aline Thomas ◽  
Pierre Guigon ◽  
Nicolas Guillot

2018 ◽  
Vol 165 ◽  
pp. 16004
Author(s):  
Gwenaëlle Le Corre

This study focuses on applications from the automotive industry, on mechanical components submitted to vibration loads. On one hand, the characterization of loading for dimensioning new structures in fatigue is enriched and updated by customer data analysis. On the other hand, the loads characterization also aims to provide robust specifications for simulation or physical tests. These specifications are needed early in the project, in order to perform the first durability verification activities. At this time, detailed information about the geometry and the material is rare. Vibration specifications need to be adapted to a calculation time or physical test durations in accordance with the pace imposed by the projects timeframe. In the trucks industry, the dynamic behaviour can vary significantly from one configuration of truck to another, as the trucks architecture impacts the load environment of the components. The vibration specifications need to be robust by taking care of the diversity of vehicles and markets considered in the scope of the projects. For non-stiff structures, the lifetime depends, among other things, on the frequency content of the loads, as well as the interactions between the components of the multi-input loads. In this context, this paper proposes an approach to compare sets of variable amplitude multi-input loads applied on non-stiff structures. The comparison is done in terms of damage, with limited information on the structure where the loads sets are applied on. The methodology is presented, as well as an application. Activities planned to validate the methodology are also exposed.


Author(s):  
J.D.L 'Ecuyer ◽  
M. Gagné ◽  
C.C. Cheng ◽  
G.L. 'Espérance

Galvannealed coatings have superior weldability and paintability characteristics than conventional zinc coatings. As a result, the market for galvannealed steel sheets is steadily increasing especially in the automotive industry. The formation of the brittle intermetallic Zn-Fe phases, Γ, Γ1, δ, and Z also affects the for- mability properties of the coated steel product. In order to minimize powdering and flaking, the microstructure of the coating must be closely controlled.The characterization of the galvannealed coating microstructure is essential but has proven to be quite difficult. The individual phases cannot be resolved using optical microscopy. X-ray diffraction appears promising, however some of the intermetallic phases are too thin to produce a detectable signal. Electrochemical stripping has been used, but phase identification is ambiguous. Direct observation of the phases using electron microscopy appears to be the best method for characterizing these coatings.


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